2025 Toyota Grand Highlander

These are unverified consumer reports filed with NHTSA, shown as submitted.

• 12/23/2025· POWER TRAIN

  While accelerating from low speeds and turning, the car exhibits a rotational clicking noise from one or both front drive shaft assemblies. Seems to be the identical issue noted in the 2024 Grand Highlander that was presumably fixed during later production lots (T-SB-0082-24). That issue was seemingly solved with driveshaft replacement. The dealer said they “could not duplicate” the issue; however, it happens often while I am driving the vehicle and others have reported it to the same dealer as well. It seems to be an existing related safety issue that the dealer, and potentially the manufacturer, are ignoring until we get past the warranty.

• 12/16/2025· CHILD SEAT

  The contact owns a 2025 Toyota Grand Highlander with an Evenflo Revolve 360 Slim car seat, Model Number: 36812470A, Manufactured Date: December 12, 2022, installed in the vehicle. The contact received notification of NHTSA Campaign Number: 25C010000 (Child Seat). The contact stated that while driving at an undisclosed speed with the child secured in the car seat, the contact became aware that there was an object in the child’s mouth. The contact pulled over to the side of the road and removed a foam piece from the child's mouth. The contact inspected the car seat and became aware that the foam was from the headrest. Medical attention was not needed. The manufacturer was not notified of the failure, but the contact stated that the manufacturer mailed tape to cover the exposed areas of the car seat.

• 11/22/2025· POWER TRAIN,VEHICLE SPEED CONTROL

  Shortly after powering on the GHHM vehicle, driving a short distance, coming to a stop and depressing the accelerator the vehicle does not accelerate as though no power is getting to the drive train. This does not often happen but has always happened when the EV battery level is 3 bars or less and the vehicle is in its Normal mode (as opposed to Sport or ECO). This acceleration failure event lasts for a few seconds. No warning indicators are displayed prior to, during or after this happens. The dealer checked the vehicle on 30AUG2025, was not able to reproduce, but applied a firmware update TSB-0040-25, which has not solved the problem. Took it back to dealer on 14OCT2025, but the dealer was again not able to reproduce the problem. It poses a safety risk when attempting to cross intersections or entering round-abouts and the vehicle can only move at a coasting speed instead of the expected normal acceleration.

• 11/17/2025· UNKNOWN OR OTHER

  While driving at approximately 50 MPH with no other vehicles around, there was a loud bang and then the sound of air. We identified that the panoramic sunroof had exploded. We pulled over immediately and took photos of the sunroof which at that time was shattered but intact. There was a clear bulge upward and no sign of impact from an outside force. We then continued driving to our home approximately another 40 miles, during that drive shards of glass flew onto the roadway leaving a hole in the sunroof of approximately 10-12 inches. We brought the vehicle to Toyota dealership for a warranty repair. Toyota refuses to cover under warranty, stating outside influence. I am confident there was no outside influence causing the glass to explode. The vehicle is a 2025 Grand Toyota Highlander Hybrid Limited with approximately 9000 miles on it, the incident happened on Nov 2nd. 2025 around noon. Weather was mild, 50-60 degrees F, no precipitation or severe winds.

• 11/14/2025· VEHICLE SPEED CONTROL

  Inconsistently but on numerous occasions, this vehicle has experienced harsh shifting, hesitation, or jerking during low-speed acceleration (e.g., 20-40 mph) or gear engagement. This was a known and reported issue with the 2024 model for which Toyota provided a fix. They have not provided one for the 2025 models. This issue is a safety risk while driving because with the surge you feel you must quickly let off the pedal, and with the hesitation you let off the brake indicating you will move forward yet the vehicle doesn’t accelerate.

• 11/11/2025· STRUCTURE

  On 11/02/2025 with the cruise at 55mph all glass closed. Heater on with no vehicles around, the sunroof exploded. It pushed up from the inside. With less than 9k miles on the vehicle. It took my dealer 8 days to look at it then Toyota denied the warranty. Then Quoted me over $2,100 to replace. This vehicle isn't safe to drive as told to me from the dealer.

• 11/04/2025· UNKNOWN OR OTHER

  There is a coolant leak in the hybrid radiator caused by a puncture. When taken to the dealer, they said a rock must have punctured it. The dealer currently has the part. Me, my husband, and 2 children were driving on I-5 when the car stopped accelerating and a "hybrid malfucntion" code and "engine malfunction" code started flashing. Prior to this, there were no warnings. I was thankfully able to full over safely, but we were stuck on the side of I-5 for at least an hour waiting for a tow. I am reading online that this is an issue with the car and seems to be a design flaw. The gaps in the grill are too large, and there is no mesh or anything else behind the grill to protect the front end of the car.

• 10/28/2025· POWER TRAIN,ENGINE

  Poor acceleration from 0 to 40. Vehicle will start shuttering at a dead stop. The engine has shut off once with this issue. It happened around 4800 miles.

• 10/16/2025· UNKNOWN OR OTHER

  Sun roof shattered unprovoked in 2 month old vehicle while driving slowly in parking lot. We didn't know what happened at first but then opened interior lining and the shattered glass fell into the cabin; nobody was hurt. when we took this to dealership, we were told this wasn't under warrantee and we had to get it fixed independently. I filed a complaint with Toyota Care but they denied covering cost to fix the shattered sun roof. We did not have the shattered sun roof inspected by anybody else but it has been fixed by glass shop.

• 09/09/2025· VISIBILITY/WIPER

  Windshield is prone to cracks and chips. Experienced multiple chips/cracks going at various speeds with precaution to other vehicles.

• 08/28/2025· UNKNOWN OR OTHER

  I am told my 2025 Grand Highlander has a hole in the AC Condenser from "road debris" according to a Toyota dealership leading to no air conditioning. I've never taken the car off-roading. A simple google search shows that others are having this issue and are buying extra netting to protect it from happening again. I'm told I need to pay $1,800 to have this fixed when I haven't even had the car for a year. This seems like a design flaw that needs to be addressed.

• 08/27/2026· SEATS,UNKNOWN OR OTHER

  Load cabin wind noise. Service said it was the luggage bars on the roof. I removed the bars and the noise was the same. Came back to the shop on August 22, 2026 they looked and said the panoramic seal was lifting and leaking. Before buying the car we were told the prior issue with panoramic sunroofs leaking had been resolved. In addition the plastic handle that controls the middle seat broke off after using it three times.

• 08/26/2026· FUEL/PROPULSION SYSTEM

  I have noticed on several separate occasions a strong gas odor coming from my 2025 Toyota Grand Highlander after I have completed a drive. This has been intermittent, however, yesterday on XXX, the gasoline odor was so strong after I parked my vehicle in my garage, that it quickly filled the garage with an overwhelming odor. My son urgently came to get me when he stepped into the garage and realized how strong the fumes were. We had to open the garage to air it out. I called the Larry Miller Peoria Toyota dealership immediately and had my vehicle inspected the following day on XXX. I was informed by the service advisor that Toyota receives numerous complaints daily about this very issue with the newer model Highlanders, Grand Highlanders, Tacomas, and 4Runners. I insisted that my vehicle be inspected. The report stated that they were unable to duplicate the condition. The report states that no leaks were found with the evap system. The report also states that whe outside temps are extremely high, fuel inside the tank expands and creates additional vapor. I was assured by the service team that the fuel tank is operating correctly, despite the overwhelming fuel vapors that are intermittently emitted. I have lived in [XXX] my entire life and I have never encountered this issue with any vehicle that I have owned. These fumes are toxic and I am very concerned about my family being exposed and our safety/wellbeing. I have installed a carbon monoxide monitor in my garage. I have also filed a formal complaint at the Corporate level within Toyota and am awaiting a response. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

• 08/25/2026· UNKNOWN OR OTHER

  on 8/13/2026, I was driving alone on West I-80 right before Park City, Ut; I heard a loud pop and my panoramic sunroof exploded which was really scary. I was not using my sunroof at all, so the cover protected everything on the inside. At first I thought it was a flat tire, but no warning messages came onto the control panel. There were not immediate safety issues, so I was able to get to a Toyota Dealership to have it repaired. I did not hear any gravel or road debris flip up onto my sunroof, nor did I hear any under my tires when driving. My vehicle was inspected by a service technician at the Toyota Dealership and he just said it was probably caused by an outside influence.

• 08/25/2026· UNKNOWN OR OTHER

  I have over 30k miles on my car. Over the period that I’ve owned it there have been a few, roughly 6, occasions where I’m trying to change lanes from a stop into quick traffic and my car lags 1-3 seconds in response to me pressing the gas petal. It happens infrequently and is not the normal response. Other times the car responds as one would expect.

• 08/25/2026· POWER TRAIN,VEHICLE SPEED CONTROL,ENGINE

  I continuously have issues accelerating from stop in my max hybrid. the issue is particularly worse when it is warm out. I press the gas and the RPMs drop really low and I barely move through the intersection for a few seconds. Once it finally registers after a number of seconds, the RPMs rev up over 4000. It is very dangerous trying to proceed through an intersection and the car basically stalls when I press the gas. It especially concerns me that I have my child in the car with me and I worry when it is going to act up. I know others have experienced this issue and there was a TSB for 2024 models that had this issue. I have a 2025 and experience this issue. I have had toyota look at it and they said they cant do the TSB since it's bot for my VIN. A solution needs to be found for the the safety of myself and others.

• 08/25/2025· POWER TRAIN

  I have experienced intermittent transmission issues. Specifically, the car often fails to shift gracefully from first gear, resulting in rough or hard shifts that are jarring and unsafe, particularly during acceleration or in stop-and-go traffic. On multiple occasions, the vehicle has refused to shift correctly, requiring me to pull over, turn the car completely off, and restart it to restore proper shifting functionality. This issue is not only inconvenient but also poses a significant safety risk, especially when merging into traffic or navigating busy roads. For a vehicle marketed as a reliable and family-friendly SUV, these transmission problems are unacceptable. The transmission issues have significantly undermined my confidence in the vehicle’s safety and reliability, particularly as I rely on it for family transportation. The need to pull over and restart the car to address shifting problems is not only inconvenient but also dangerous in certain driving conditions. Furthermore, the reports of similar issues among other owners indicate that these problems may persist without proper intervention from Toyota.

• 08/22/2026· UNKNOWN OR OTHER

  My wife was driving and a small rock passed through the front grill puncturing the radiator and causing her check engine light to come on. Within 5 minutes the coolant leaked out and the car was undrivable. We took it to Bredemann Toyota in Park Ridge who replaced it.

• 08/21/2025· FUEL/PROPULSION SYSTEM

  The car only accepts 11-13 gallons of gas when refueling an empty tank despite the advertised 17.2 gallon capacity. I believe this is a fuel gauge or DTE system problem. I’ve seen many many similiar complaints on the forums. Fuel gauge issue could leave drivers stranded on the road.

• 08/20/2025· UNKNOWN OR OTHER

  Apparently, a rock flew into the front grill striking the radiator (which is located directly behind the grill) and put a hole in it. This caused fluid to leak and fortunately during a routine maintenance check (my first service) on 8/15/25, it was discovered. The car was deemed not safe to drive until repairs were made. I submitted it to my insurance company and they inspected it and verified the issue. The radiator was replaced by Toyota at the dealership where I purchased the vehicle. They said they heard of a few cases, but I went online and discovered several vehicles that had this happen. Apparently the grill on the new highlanders is the issue - it has wide openings and the radiator is directly behind it. I am purchasing a bra and some mesh to place behind the grill in order to prevent another incident. No warning lights or indicators came on and the dealership said it would've eventually when it got hot enough. Fortunately, most of my driving was local after the incident occurred so the vehicle didn't have time to overheat. I am thankful it was discovered before I was stranded.

• 08/04/2026· ELECTRICAL SYSTEM,ENGINE

  Rodent damage to plant based wiring to Engine Harness A and valve vacuum hose. Cost $1700 and 2 repairs.

• 07/31/2026· STRUCTURE

  Driving on highway and suddenly panoramic sunroof glass shattered spontaneously. It nearly caused us to crash into median due to the sudden extremely loud noise that sounded like a gunshot at close range and then the sound of glass shattering and hitting into sunroof shade and top of car. My 18 year old daughter was driving and it was extremely scary for her and myself. No nearby vehicles on either side of the road or near an overpass. We were fortunately near an exit and able to safely remove vehicle from road. I feel extremely lucky that no accident or injury occurred and credit my daughter's ability to stay calm and not panic at highway speed. To date, the car insurance company Travelers states it is not covered as there was no accident and dealership states it is not a warranty item (but they have escalated it to Toyota corporate for further review) and no one is willing to repair it so far (including stand alone glass companies!). But it will certainly be several thousand dollars in repairs. In the meantime I cannot drive my car when there is any chance of rain or really at highway speed. No warning prior, no history of any cracks or damage to sunroof prior. The car is just barely 1 year old.

• 07/30/2025· STRUCTURE

  I am writing to report a serious issue with my 2025 Toyota Grand Highlander Hybrid (VIN: [XXX] ), purchased on [XXX] from Hillside Toyota . I have noticed water leaking from the top of the windshield, dripping onto the steering wheel and dashboard, particularly during rain or after a car wash. This issue began on [XXX] and I saw couple of times under these conditions, posing a potential safety hazard due to driver distraction and possible damage to electrical components. I have taken the vehicle to Hillside Toyota on 05/05/25 and 07/21/25 where they inspected the vehicle but could not identify the source of the leak” or “attempted a repair, but the issue persists. This issue is concerning, as it affects the safety and functionality of my vehicle, which has only 1184 miles INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

• 07/25/2026· FUEL/PROPULSION SYSTEM

  The component that was available for inspection was our gas tank. It provided a profuse smell of fumes coming out of the tank and/or exhaust. You could also see vapors coming out of the gas tank when driving. The fumes alone are extremely toxic and extreme levels. The safety of me, my two young children and husband is all at risk. The smell of the gas and the view of the vapors from the gas tank puts the vehicle at an extreme fire risk. The smell of the fumes out it at a toxic inhalant risk - especially having two young children. This has caused great fear within me and the safety of my children is at extreme risk. No. I have taken the vehicle to the dealer 2-3 times, advised each time there is no issue with the vehicle. However, the smell of the gasoline has happened 6-8 times since purchasing the vehicle in May 2025. The vehicle has only been inspected by the dealer. Unsure who else to bring it to. The first time it was towed because the smell of the gas was in the cabin of the vehicle and I did not feel safe having my two small children in it with the extreme gas smell. No, no warning lamps. No indicators. The first time it happened I was alone with my two small children and the only indicator was the vapors coming out of the tank that were visible, and the extreme smell of the gasoline when I would roll my window down.

• 07/22/2026· POWER TRAIN,VEHICLE SPEED CONTROL,FUEL/PROPULSION SYSTEM

  After a complete stop at a stop sign there is hesitation/stalling when trying to accelerate. Sometimes the hesitation is several seconds and then the engine kicks in and lurches forward. Couple times this has been a safety issue as it happens when I’m trying to pull out on a busy road. The delay/hesitation has caused me to almost get hit a few times. There are no lights or warning messages when this happens. It happens a multiple times a week especially during hot weather when AC is on full (LO temp setting and maximum fan) and is usually during the first few minutes of operation usually at the same stop signs on my route to pickup my kids after the car has been sitting unused overnight. I also notice that the hybrid battery indicator is usually always at 3 bars. Dealership hasn’t been able to reproduce as it's a very specific scenario (not driving/in garage overnight and short drive). Instead they went and applied T-SB-0040-25 but this hesitation is still happening after the software update. This needs to be handled like a safety issue/recall worthy with a complete fix! Not just some drivability issue that only gets applied if we ask about specific T-SBs.

• 07/16/2026· POWER TRAIN

  On occasion the car will not accelerate from a dead stop like it should. I think it’s turbo lag. There have been a few times I thought I was going be broadsided pulling out into traffic when normal acceleration would have been safe but with a dead pedal for a few seconds it was terrifying. I’ve brought this up to two different dealers and they say without being able to experience it there’s nothing they can do. Someone going to die because of this.

• 07/15/2026· ENGINE

  This vehicle has just over 18,000 miles on it and is 14 months old. It has a manufacturer design defect that allows small stones or birds to hit and puncture the air conditioning condenser. It is a known defect and Toyota refuses to warranty their product, forcing the consumer to pay out of pocket $1,500-$1,700 for repairs. Oddly, the sister Lexus vehicle has a screen over the condenser to prevent this.

• 07/15/2026· POWER TRAIN,VEHICLE SPEED CONTROL,ENGINE

  After coming to a complete stop at a stop sign or stop light, then trying to go, the vehicle will stall. It will not go when given gas. The first time it happened, I was at a busy intersection with oncoming traffic coming towards me with the pedal to the floor, nothing would happen for 5-10 seconds. It was terrifying. Thank god the car coming towards us went around in time. It then happened again in my neighborhood a week later. Thankfully that time I wasn’t in traffic. I have noted that it seems to happen when very hot outside (Florida July summer) and air is on full blast. Also seems to be happening only during the first trip of the day, within the first 5-10 minutes of said trip. The dealership has not been able to recreate this to see for themselves. I think it would have to be with them overnight and they start it/drive it for the first time that day. It has now happened a total of 3 times since I’ve been driving it (2.5 months). I have 3 children and very worried I will get t-boned one day when it stalls next. I love my car so much so it’s heartbreaking that I have to drive it in fear. No lights/warnings/messages when this happens.

• 07/14/2026· ELECTRICAL SYSTEM,ENGINE,FUEL/PROPULSION SYSTEM

  Radiator issue summer of 2025, when in back to back traffic at low speeds my vehicle overheated at a stand still took vehicle in to dealership with no real answers. The following summer 2026 same scenario but the engine was smoking. Took into dealership and they stated the connection for the radiator fan was disconnected which meant it was not colling the engine. A month later the AC is blowing hot air when AC is set to the coolest setting, scheduled another appt with dealership likely another radiator issue. Fuel gauge inaccuracy. Manual states 17 gallon tank capacity but my car states empty and can only fill the tank with 14 to 15 gallons. Dealership had no help and stated it does that to protect the hybrid engine. Transmission shifting issues, in the summer hotter temperatures I notice at times the transmission has difficulty shifting in lower gears and really revs up the RPMs to shift sometimes. At times the the transmission shift is jerky or harsh when going speeds form 20- 40 mph.

• 07/14/2025· ENGINE

  The vehicle suddenly gave several warnings of “check engine visit your dealer”, “Hybrid system malfunction”, “AWD system malfunction 2WD activated” and “System malfunction visit your dealer.” The vehicle was bought new 4 weeks prior. Took it to the dealership and the technician said there was coolant all over the engine compartment and there was a leak somewhere. After inspection he told us that a small rock hit the radiator and caused damage. Told to replace the radiator and flush the system and it was not covered under warranty. After research was done, it was found there was a forum with hundreds of not thousands of people with the same issue. This has been an issue with the new OEM front grill not protecting the radiator and leaving it susceptible to be damaged easily. Toyota Corporate was called and said they were aware of the issue for some time. Even the Technician told us this is a common issue with this vehicle. Also if you place something inside the grill to protect the radiator, it will void the warranty.

• 07/11/2025· POWER TRAIN,ENGINE,FUEL/PROPULSION SYSTEM

  The vehicle was in PARK and the IGN was in the ON/RUN position and the air conditioning was on. There was no one in the driver's seat but there was an occupant sitting buckled in the front passenger seat. The passenger heard a sound (possibly the ICE turning on) and he felt the vehicle move forward about five inches. He became worried about his safety and pressed the IGN button in order to turn the vehicle off. It could have pushed itself into other cars in the parking lot or pedestrians. A report was made to the local police department on the same day. This occurred in a retail parking lot. Video footage cannot be obtained as a police officer or insurance company must request it. I have not seen a check engine light nor any message prompts and it has not been inspected by a dealership.

• 06/28/2025· ELECTRICAL SYSTEM

  Missing the wire connector for the puddle lamp installation? although not a safety issue, would like to bring this to attention; wire connectors (and wires) missing on both driver and passenger doors? Not sure if this was a factory oversight, or an error in original wiring diagram of Toyota? If so, there could be other wires missing in the vehicle as well. Hopefully Toyota will look into this and propose a fix for their customers. Thank you

• 06/24/2025· STRUCTURE

  Hood on 2025 Toyota Grand Highlander vibrates/flutters due to poorly designed aluminum construction. Very distracting and causes drivers to take eyes off the road. Toyota has issued T-SB-0111-24 for the 2024 Grand Highlander for this specific issue but my dealership told me that it doesn't apply to the 2025 but the hood part number is the same for both years. The constant vibration could eventually "work harden" the thin metal and ultimatlly allow the hood to break off the vehicle. Check out the old Jimmy Stewart movie when the constant vibration made the tail break off the airplane.

• 06/23/2025· POWER TRAIN,VEHICLE SPEED CONTROL,ENGINE

  I am submitting this complaint regarding a serious safety hazard and design flaw with the 2025 Toyota Grand Highlander Hybrid. While driving on a two-lane highway, our vehicle suddenly lost power and warning lights appeared on the dashboard. We were forced to exit the highway immediately (we were less than 0.5 miles to an exit). Shortly after pulling onto the off-ramp, the vehicle entered limp mode, significantly limiting its ability to function - all assist systems deactivated amd the car has a significant decrease in power. We were able to drive approximately half a mile to a nearby gas station, where we called for a tow. This situation left us vulnerable on a busy roadway, placing both us and other drivers at risk. The Toyota dealership diagnosed the issue as damage to the hybrid inverter radiator, allegedly caused by a rock or piece of debris entering through the front grille. We were told this was not covered under warranty, and to make matters worse, the necessary part is currently on backorder for three weeks to three months—leaving the vehicle undriveable. A significant concern is the design of the front grille, which has large, open gaps that allow ordinary road debris to enter the engine compartment. This leaves critical components like the hybrid inverter radiator exposed and vulnerable, even under standard driving conditions. After researching, I discovered numerous similar reports from other Toyota hybrid owners—including those with Grand Highlanders, Highlander Hybrids, RAV4 Hybrids, and Prius models—who have experienced the exact same issue. In nearly every case, drivers were told it was due to external damage and denied warranty coverage. This presents a clear and growing safety issue: 1. Sudden power loss on a highway or arterial road increases the risk of collision. 2. A critical hybrid system component is inadequately

• 06/22/2026· LANE DEPARTURE,FORWARD COLLISION AVOIDANCE,BACK OVER PREVENTION

  Subject: Potential Safety Defect Report – Infotainment System Interference with Driver Assistance Systems This submission reports a potential safety-related software interaction issue involving infotainment startup processes and Toyota Safety Sense 3.0 (TSS 3.0). During startup conditions, infotainment system activity coincides with delayed or unavailable driver assistance alerts and camera system functionality. Observed Conditions: - Delay or suppression of collision warning alerts - Temporary loss of rear and surround-view camera feeds - System unresponsiveness during startup sequence Safety Concern: Potential reduction in driver situational awareness during low-speed maneuvering due to system prioritization conflicts. Request: Evaluation for potential systemic safety defect and determination of whether further investigation or corrective action is warranted.

• 06/20/2025· UNKNOWN OR OTHER

  Front Windshield cracked out of nowhere with no trauma, , now needs replacement due to crack expanding. I discovered it in the morning when my car was parked and not driving.

• 06/19/2025· SUSPENSION,STRUCTURE,UNKNOWN OR OTHER

  When going over rough or uneven roads, the car produces a strong low-frequency resonance, like a bass-heavy "boom". This causes a very uncomfortable feeling of pressure changing in my ears, gives me a headache and ear pain whenever I drive in local roads, which is the majority of driving in my area. This causes me to need to pull over and stop the car frequently to readjust my hearing. I've found many reports from others of the same issue but Toyota have not acknowledged it or found a solution.

• 06/04/2026· ELECTRICAL SYSTEM

  While I was driving using the screen for the GPS the screen become black just sound. The volume got stuck and no image was displayed. Try to use manual control on steering wheel and they didn’t respond neither. Is not the first time that the screen freezes glows black or just glitches.

• 06/03/2025· ELECTRICAL SYSTEM,FORWARD COLLISION AVOIDANCE,BACK OVER PREVENTION

  The contact owns a 2025 Toyota Grand Highlander. The contact stated while reversing, the back over prevention system failed to function as intended. The contact stated that the image was visible; however, there was no tone alert. Additionally, there was a message indicating that the Adaptive Cruise Control was unavailable and to see the dealer. The vehicle was taken to the dealer; however, the failure was not duplicated. The contact stated that the automatic braking system had independently activated. The contact stated that the failure had occurred several times. The contact stated that the instrument cluster was replaced two weeks prior to the failure. The manufacturer was not made aware of the failure. The failure mileage was approximately 10,000.

• 05/31/2026· VISIBILITY/WIPER

  While driving on the highway, I heard an extremely loud noise followed by rush of wind. I was not under or near an overpass and there was nothing to indicate an impact by a foreign object. I arrived at my house 10 minutes after the incident and inspected my car. I determined the noise I experienced was the panoramic sunroof, of which the front panel spontaneously exploded while operating the vehicle. I could find no other damage to the car. The sunroof and internal shade cover were closed and not in use, nor was I trying to operate them. The sunroof had a large hole in the center directly under a luggage rail, and the glass around the hole was angled upwards. The small shards of tempered glass were contained on top of the sliding sunroof shade. There was no foreign object, damage to the soft interior sliding shade, or any dents/scratches on the roof. Had the sliding shade been open, the shards would have rained down on me and any passengers (none at time of incident). There were no vehicle warnings of any kind. I took it to the Toyota dealer who inspected the damage but refused to cover it under warranty. I filed an insurance claim with photos and it was approved for repair.

• 05/30/2026· SERVICE BRAKES,FORWARD COLLISION AVOIDANCE

  Adaptive cruise control causes quicker wear on rotors. Had to have them replaced at 16,000.

• 05/25/2026· STEERING,LANE DEPARTURE

  While driving my new Grand Highlander, I have experienced a serious and recurring safety issue. Even with lane assist turned off, the vehicle automatically steers to the right when I exit a regular highway — apparently misinterpreting the widening road as a lane shift. When this happens, the steering overrides my input and I am forced to pull the wheel hard to regain control and stay in my lane. This loss of steering control is dangerous and frightening, and I am formally reporting it as a significant safety concern that requires immediate attention.

• 05/25/2026· UNKNOWN OR OTHER

  Component that failed: Sunroof How was safety at risk: I was driving my 2025 Grand Highlander on Sunday, [XXX} in the morning. While I was driving, my sunroof exploded, causing a loud noise and a blowout in the front part of the sunroof (pictures included). There was no debris on the road or any other reason for the sunroof to have exploded. This was extremely shocking and concerning - if we had not kept the sunroof shade closed, the glass from the sunroof would have fallen directly on myself and my wife as we were driving, potentially causing an extremely dangerous situation. The sunroof blew outward, NOT inward as would have been expected if something had hit it and caused it to shatter. I also found multiple forums where I discovered that this is a common problem: [XXX] [XXX] [XXX] The problem is widespread enough across models that there is an ongoing lawsuit regarding panoramic sunroofs: [XXX] The dealer and Toyota are claiming that it had to be an external source, but again, there was no debris in the area or any other reason to cause the blowout. The vehicle has been inspected by the manufacturer's field service technicians. It is currently still at the dealer, awaiting final decision on coverage for the blowout. There were no warnings. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

• 05/19/2026· ENGINE,FUEL/PROPULSION SYSTEM

  On multiple occasions (four) my 2025 Toyota Grand Highlander Hybrid Max has failed to accelerate when I push the gas pedal. Once in traffic, which was extremely scary and a huge hazard. I have contacted the dealership about this issue and have not heard back from them. It has been almost 2 weeks. No warming lamps turned on and this issue lasted about 15 seconds each time. I press the gas, the car does not respond other than an audible RPM raising sound.

• 05/18/2025· UNKNOWN OR OTHER

  The Panoramic Roof Glass shattered on its own while driving on the freeway, there were no overpasses, no trees, no semi-trucks, no other vehicle in front of me while i was driving. The shattered glass pieces fell on my children in the back seats luckily there were no injuries as we closed the screen immediately.

• 05/12/2026· STRUCTURE

  “The aluminum vehicle hood exhibits severe, abnormal fluttering and vibration across the rear-center section when driving at highway speeds (approx. 55-70+ mph). This movement is constant and highly distracting, creating a safety hazard by drawing the driver's attention away from the road and causing concern about the structural integrity of the hood latch system. Despite having the manufacturer's recommended repair (T-SB-0111-24) performed by an authorized dealership, the condition persists without improvement. I am concerned the hood could eventually unlatch or detach completely at high speeds, posing a danger to myself and other motorists.”

• 05/12/2026· POWER TRAIN

  The electronic parking brake on my 2025 Toyota Grand Highlander intermittently fails to auto-release when shifting from Park to Reverse or Drive. Curiously, the system does respond to the gear shifter when returning to Park, as the brake will then engage or release as expected once cycled. This indicates a failure specifically in the transition out of the Park position. This intermittent delay or refusal to release prevents the vehicle from moving when expected, creating a potential safety hazard in traffic or during time-sensitive maneuvers. No dashboard warnings are present, and the issue occurs even when the driver's seat belt is buckled and the foot brake is fully depressed.

• 05/05/2026· STRUCTURE,ENGINE

  I was driving on in the left most lane on a highway at 70 miles speed with multiple trucks speeding from behind. My car suddenly lost acceleration and saw multiple warning messages on my car display. I barely managed to save my car from being hit by the trucks speeding from behind, applying emergency lights and steering my vehicle from the left lane to the right side of the highway. After towing the car to nearest dealer I understood that a stone went through the front grill of the car and it got the radiator converter leaking all the coolant and that created the loss of acceleration. This is a safety issue in the design of the car grill as it has unusually large holes leaving a critical part vulnerable and failure leads to loss of acceleration and a safety hazard. For similar other hybrid models in Lexus or Toyota Sienna the same grill is protected with smaller vents in the grill.

• 04/27/2026· UNKNOWN OR OTHER

  The 2025 Grand Highlander XLS front sun roof exploded. Will be taken to dealer upon appointment. Had the interior cover not been closed, we would have been showered with glass particles. According to many articles this is a known defect by Toyota. Lemberg Law phenom. Vehicle will be inspected by Toyoto dealer on Apr 29, 2026. There were no warnings. Outside temp was 64 degrees F. Traveling at 45 mph at 2:30 EDT, Apr 27, 2026. Massive exploding sound, like a gunshot. Pulled over to check vehicle and noticed front sun roof center blown outward and rest of glass fractured.

• 03/31/2025· STRUCTURE

  The 2024 and 2025 Toyota Grand Highlander has excessive hood shaking and vibration at the rear of the vehicle. It is directly under the projection area of the windshield and directs your attention to the movement. At highway speeds the shaking is excessive. Toyota has not been able to find a repair for this issue.