2006 Volvo S40

These are unverified consumer reports filed with NHTSA, shown as submitted.

• 12/28/2015· ENGINE,FUEL/PROPULSION SYSTEM

  TL* THE CONTACT OWNS A 2006 VOLVO S40. THE CONTACT STATED THAT WHILE DRIVING AT 65 MPH, THE ENGINE STALLED WHILE THE CHECK ENGINE WARNING LIGHT ILLUMINATED. THE VEHICLE WAS ABLE TO RESTART. THE VEHICLE WAS TAKEN TO A DEALER WHERE THE FAILURE WAS NOT DETERMINED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT AWARE OF THE FAILURE AND THE VIN WAS NOT INCLUDED IN NHTSA CAMPAIGN NUMBER: 08V033000 (FUEL SYSTEM, GASOLINE). THE FAILURE MILEAGE WAS APPROXIMATELY 78,000.

• 12/08/2020· FUEL/PROPULSION SYSTEM

  IN SOME OCCASIONS CAR WON'T START AND WHILE DRIVING THE CAR IT WOULD SHUT OFF UNEXPECTEDLY CAUSING A DANGEROUS SITUATION. I BELIEVE IT'S THE PUMP ELECTRONIC MODULE WHICH IS ALREADY RECALLED IN SOME CARS. ACCORDING TO YOUR RECALL I HAVE THE EXACT SAME SYMPTOMS BUT MY VIN NUMBER IS NOT PART OF THE RECALL.

• 12/07/2010· ELECTRICAL SYSTEM

  MY 2006 VOLVO S40 HAS HAD NUMEROUS AND INTERMITTENT ELECTRICAL ISSUES INCLUDING GAUGES THAT GO HAYWIRE, FALSE AIRBAG FAILURE OR BRAKE FAILURE MESSAGES, LOCKS THAT DON'T ENGAGE OR DISENGAGE AND TRACTION CONTROL THAT SEEMS TO STICK OR MALFUNCTION. ON A FEW OCCASIONS THE SPEEDOMETER AND RPM READOUT GO COMPLETELY DEAD WHILE I'M GOING 70 MILES PER HOUR ON THE HIGHWAY. THESE ISSUES ARE INTERMITTENT BUT THEY TEND TO BE MORE PERTINENT DURING THE WINTER MONTHS, AND ON DECEMBER 6, 2010 ALL THESE FALSE READOUTS WERE HAPPENING ONE AFTER ANOTHER, FOLLOWED BY A "REDUCED POWER" READING AND THE ENGINE BRIEFLY DECELERATED. VOLVO DEALERS HAVE BEEN UNABLE TO DIAGNOSE OR FIX THE ISSUES IN THE PAST AND I'M HESITANT TO SPEND HUNDREDS MORE ONLY TO BE TOLD THAT "NO CODES WERE FOUND." *TR

• 11/08/2013· VISIBILITY

  CAR WAS PARKED IN THE DRIVEWAY AT MY HOUSE OVERNIGHT. WHEN I OPENED THE DRIVER'S DOOR TODAY MID-DAY, I SAW GLASS ALL OVER THE FRONT SEATS. THE SUNROOF HAD EXPLODED UPWARD. THE EDGES OF THE GLASS STILL REMAINING IN THE SUNROOF ARE CLEARLY PUSHED UP AND OUTWARD, NOT DOWNWARD INTO THE CAR AS IT WOULD BE IF SOMETHING HAD FALLEN THROUGH THE SUNROOF FROM THE OUTSIDE. OTHER THAN SHATTERED GLASS, THERE WAS NOTHING UNUSUAL (SUCH AS A BRANCH OR ROCK) INSIDE THE CAR. NUMEROUS SIMILAR INCIDENTS ARE POSTED ON CARCOMPLAINTS.COM, INCLUDING ANOTHER VOLVO S40. *TR

• 11/01/2005· ENGINE AND ENGINE COOLING

  DT:THE CONTACT STATED THIS WAS THE THIRD TIME THAT THE CHECK ENGINE LIGHT CAME ON. THE VEHICLE HAS BEEN AT THE DEALERSHIP FOR THREE WEEKS, AND THEY DID NOT KNOW WHAT THE PROBLEM WITH VEHICLE WAS. THE CORPORATE OFFICE CONTACTED HER TODAY AND TOLD HER THAT AS SOON AS SHE FOUND OUT SOMETHING SHE WOULD CALL HER BACK. *AK

• 10/29/2007· SERVICE BRAKES, HYDRAULIC

  NOTICED REDUCED BRAKING POWER AND BRAKES SQUEALING. TOOK VEHICLE TO DEALERSHIP REPAIR FACILITY FOR INSPECTION. BRAKES WERE FOUND TO BE "DISENGAGED" ON THE PASSENGERS SIDE FRONT AND "PARTIALLY FUNCTIONAL" ON DRIVERS SIDE FRONT. NO BRAKE WARNING LIGHT WAS DISPLAYED ON DASH. BRAKE PADS AND ASSEMBLY REPLACED BY DEALERSHIP WITH "UPGRADED" PARTS AND COVERED UNDER WARRANTY FOR NO CHARGE. *TR

• 10/29/2007· STRUCTURE

  THE BRAKE PEDAL AND GAS PEDAL ON MY 2006 VOLVO S40 ARE TOO CLOSE TOGETHER. *TR

• 10/22/2014· AIR BAGS

  THERE WAS NO ACCIDENT. PLEASE TELL ME WHETHER THERE IS A RECALL FOR THIS VEHICLE. THE VEHICLE LOOK UP BY VIN IS NOT WORKING ON YOUR WEBSITE. *TR

• 10/17/2006· SERVICE BRAKES, HYDRAULIC

  PROBLEM WITH BRAKES ON 2006 VOLVO S40 T5. SEVERE SCREACHING NOISE COMES FROM BRAKES WHEN IN REVERSE. VOLVO IS AWARE OF THE PROBLEM YET THEY HAVE NOT BEEN ABLE TO RESOLVE THE ISSUE. MY VOLVO S40 HAS HAD BRAKE PARTS REPLACED 4 TIMES. EACH TIME I WAS TOLD THE PROBLEM WAS FIXED. ONE MONTH LATER, THE NOISE IS BACK. THE NOISE IS NOW BACK FOR THE FIFTH (5) TIME.

• 10/08/2012· ELECTRICAL SYSTEM

  DRIVING IN RAIN, BRAKE FAILURE MESSAGE BEGAN FLASHING ON DASH, THEN AIRBAG FAILURE. SLOWED TO A STOP AND TURNED OFF CAR, TURNED BACK ON AND DROVE SLOWLY HOME. MESSAGES CONTINUED TO FLASH. DROVE TO SERVICE CENTER AND MESSAGES WERE NO LONGER FLASHING , MECHANIC SAID IT WOULD NEED TO BE ACTIVE TO FIND PROBLEM. SAME SCENARIO MANY TIMES SINCE AND THE PROBLEM HAS BECOME WORSE, DRIVING DOWN HIGHWAY AND MESSAGES APPEAR THEN ALL GAUGES ON PANEL FAIL AND GO TO ZERO, WINDOWS FAIL, BLINKERS, BRAKE LIGHTS FAIL, ENTIRE INSTRUMENT PANEL WENT DARK. BACK TO MECHANIC, HE DROVE IT SAME THING HAPPENED THEN STOPPED BEFORE RETURNING TO SHOP SO COULD NOT DIAGNOSE.EXTREMELY DANGEROUS AS SEVERAL TIMES DRIVING IN RAIN AND IN HIGH TRAFFIC AREAS AND ON FREEWAYS WITH HIGH SPEEDS AND THEN IN CONSTRUCTION ZONES BUMPER TO BUMPER WITH NO BRAKE LIGHTS OR ABILITY TO USE TURN SIGNALS. HAS BEEN OUT FOR FIVE TO THIRTY MINUTES AT A TIME THEN APPEARING TO WORK AGAIN BEFORE REPEATING THE SAME FAILURE PROBLEM. NEVER ANY WARNING, IT JUST HAPPENS SUDDENLY. TO MECHANIC AGAIN, CODES READ AND PRINTED OUT PAGES OF SIGNAL FAILURES, NONE ACTIVE AT TIME SO UNABLE TO DETERMINE PROBLEM. CHECK ENGINE LIGHT HAS ALSO APPEARED AND WHEN CHECKED NOTHING ACTIVE FOUND AT TIME OTHER THAN PAGES OF SIGNAL FAILURES IN SYSTEM. *TR

• 10/05/2015· ELECTRICAL SYSTEM,VISIBILITY

  TL* THE CONTACT OWNS A 2006 VOLVO S40. THE CONTACT STATED THAT WHILE DRIVING AT APPROXIMATELY 40 MPH, THE VEHICLE STALLED AND FAILED TO RESTART. THE VEHICLE WAS TOWED TO AN INDEPENDENT MECHANIC, WHO DIAGNOSED THAT THE SUN ROOF DRAINAGE SYSTEM WAS CLOGGED AND WATER ENTERED INTO THE VEHICLE WHICH CAUSED DAMAGE TO THE ELECTRICAL SYSTEM. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 65,000.

• 10/03/2008· ELECTRICAL SYSTEM

  TL*THE CONTACT OWNS A 2006 VOLVO S40. WHILE IDLING AT A TRAFFIC LIGHT AND ATTEMPTING TO ACCELERATE, THE VEHICLE STALLED. SECONDLY, THE DOORS AUTOMATICALLY LOCKED THE CONTACT INSIDE THE PASSENGER COMPARTMENT, THE WINDSHIELD WIPERS BEGAN MOVING, AND ALL THE LIGHTING WAS INOPERATIVE. SHE WAS UNABLE TO RESTART THE VEHICLE AND HAD IT TOWED. THE CONTACT IS IN THE PROCESS OF HAVING THE VEHICLE INSPECTED TO DETERMINE THE CAUSE OF THE FAILURE. THE FAILURE AND CURRENT MILEAGES WERE 57,000.

• 09/17/2015· ELECTRICAL SYSTEM

  PRIOR TO THIS INCIDENT, MY CAR IDLED DOWN AND PRESSING THE GAS DID NOT PREVENT IT FROM COMING TO A COMPLETE STOP. THE CHECK ENGINE LIGHT ILLUMINATED AND ALL OF THE LIGHTS CAME ON TO INCLUDE, WARNING LIGHTS, AIRBAG, STABILITY CONTROL, AND OTHERS INCLUDING ABS. FORTUNATELY WE HAD JUST EXITED THE HIGHWAY TO PURCHASE FUEL AND WAS IN NO IMMEDIATE DANGER. BECAUSE OF THE VEHICLES AGE IT WAS RECOMMENDED WE HAVE THE STARTER, OXYGEN SENSOR, SPARK PLUGS, 1 COIL PACK, AND BATTERY REPLACED; AND THE FUSES, FUEL PUMP, FUEL FILTER, ALTERNATOR AND WIRING EXAMINED, BUT THEY DID NOT NEED TO BE REPLACED. AFTER READING OTHER COMPLAINTS ABOUT THE ELECTRICAL PROBLEMS OF THIS VEHICLE, I AM SERIOUSLY WONDERING IF THIS CAR IS SAFE. I DON'T WANT TO SPEND MORE MONEY AND STILL HAVE TO BE CONCERNED ABOUT MY FAMILY AND I BEING INVOLVED IN A COLLISION BECAUSE THE REPLACEMENT OF PARTS WON'T FIX AN UNDERLYING PROBLEM THAT MAY BE MUCH MORE SERIOUS.

• 09/14/2008· ENGINE AND ENGINE COOLING

  WHEN I SIGNED A PURCHASE ORDER ON 5/10/08, THE ODOMETER DISCLOSURE STATEMENT WAS 6225 MILES. JACKSON VOLVO SERVICE AT HILO DID NOT GIVE ME THE COPY OF ODOMETER DISCLOSURE STATEMENT. IT WAS DELIVERED ON 5/12/2008. THEN THE ODOMETER DISCLOSURE STATEMENT SHOWED 106,225 MILES. THE A/C ALSO BECAME VERY POLLUTED. *TR

• 09/08/2008· ENGINE AND ENGINE COOLING,ELECTRICAL SYSTEM

  MY 1 1/2 YEARS OLD VOLVO S40 DID THIS TWICE, SHORTLY AFTER STARTING IT AND MOVING IT FOR A COUPLE OF MILES. IT DISPLAYED THE MESSAGE "BRAKE FAILURE STOP CAR SAFELY", "ANTI-SKID SYSTEM FAILURE", "REDUCED ENGINE PERFORMANCE". THE CAR COULD NOT GO MORE THAN 15 MPH. AFTER PARKING IT, I COULD NOT RESTART THE ENGINE AND THE MESSAGES KEPT REPEATING IN RANDOM ORDER. THE FIRST TIME THAT I TOOK IT TO THE DEALER THEY SAID THAT THEY CHANGED THE COMPUTER MESSAGE MODULE (THE MECHANIC CARRIED A BOX WITH MANY PLUGS IN IT, JUST TO SHOW ME WHAT IT LOOKED LIKE). BUT JUST AFTER 500 MILES, THE PROBLEM RE-APPEARED. NOW THE CAR IS IN THE REPAIR SHOP, AND PEOPLE DO NOT KNOW WHAT TO DO WITH IT FOR TWO WEEKS. *TR

• 09/03/2013· FUEL SYSTEM, GASOLINE

  TL* THE CONTACT OWNS A 2006 VOLVO S40. THE CONTACT STATED THAT THE VEHICLE FAILED TO START. THE VEHICLE WAS TAKEN TO THE DEALER FOR DIAGNOSIS WHERE IT WAS STATED THAT THE FUEL PUMP AND PUMP ELECTRONIC MODULE (PEM) NEEDED TO BE REPAIRED. THE DEALER ALSO INFORMED THE CONTACT THAT HER VIN WAS NOT INCLUDED IN NHTSA CAMPAIGN NUMBER: 08V033000 (FUEL SYSTEM). THE VEHICLE WAS NOT REPAIRED AND THE MANUFACTURER WAS NOTIFIED. THE APPROXIMATE FAILURE MILEAGE WAS 56,000. ...UPDATED 11-12-13 *BF THE CONSUMER STATED IN THE PAST MONTH THE ALTERNATOR, DEFECTIVE PCV, AND CVVT HUB. THE DEFECTIVE PCV CAUSED THE FRONT SEALS TO BLOW WHICH CAUSED THE CVVT HUB TO NEED TO BE REPLACED. UPDATED 11/25/2013 *JS

• 08/30/2010· FUEL SYSTEM, GASOLINE

  TL*THE CONTACT OWNS A 2006 VOLVO S40. THE CONTACT WAS DRIVING UP AN INCLINE AT APPROXIMATELY 35 MPH, THE ENGINE REVVED EXCESSIVELY AND BEGAN TO BUCK. SUDDENLY THE ENGINE STALLED AND RESTARTED. THE VEHICLE RESUMED FOR FIFTEEN SECONDS BEFORE THE FAILURE RECURRED. THE FAILURE WOULD OCCUR EVERY 100 TO 200 MILES. THE VEHICLE WAS DIAGNOSED AT AN INDEPENDENT MECHANIC WHERE THEY INFORMED THAT THE FAILURE WAS CONTRIBUTED TO THE FUEL PUMP. THE RECENT FAILURE REQUIRED THE VEHICLE TO BE TOWED TO A DEALER. THE TECHNICIAN ADVISED THE FUEL PULP WOULD NEED TO BE REPLACED AT THE COST OF $ 1,300. THERE WAS A RECALL UNDER NHTSA CAMPAIGN ID NUMBER 08V033000 (FUEL SYSTEM, GASOLINE: DELIVERY: FUEL PUMP). THE VIN WAS EXCLUDED FROM THE RECALL DEFECT. THE VEHICLE WAS IN THE PROCESS OF BEING REPAIRED AT THE TIME OF THE COMPLAINT. THE FAILURE MILEAGE WAS 80,000.

• 08/29/2014· FUEL/PROPULSION SYSTEM

  TL* THE CONTACT OWNS A 2006 VOLVO S40. THE CONTACT STATED THAT FUEL FUMES WERE PRESENT AROUND THE VEHICLE, BUT NO FUEL LEAKS COULD BE FOUND. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 133,000.

• 08/29/2014· ELECTRICAL SYSTEM

  TL* THE CONTACT OWNS A 2006 VOLVO S40. THE CONTACT STATED THAT THE VEHICLE FAILED TO ACCELERATE MORE THAN 20 MPH AND SEVERAL WARNING INDICATORS ILLUMINATED ON THE INSTRUMENT PANEL. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC. THE TECHNICIAN STATED THAT THE COMPUTER NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 70,000.

• 08/26/2014· ELECTRICAL SYSTEM,AIR BAGS,STRUCTURE,SEATS

  A DESIGN FLAW CAUSED FLOODING WITHIN THE CABIN OF THIS VEHICLE. THE SUNROOF DRAINAGE SYSTEM IS FAULTY AND OVER TIME LEAKS WATER INTO THE FLOOR PAN OF THE CAR, SOMETIMES ENOUGH WHERE FLOODING OCCURS. MY CAR FLOODED A FEW MONTHS BACK SO BADLY UP TO 10 GALLONS OF WATER WAS VACUUMED OUT. THE FLOODING CAUSED DAMAGE TO THE ELECTRICAL HARNESS/CONNECTIONS UNDER THE DRIVER'S/PASSENGER'S SEAT. CURRENTLY THE CHECK ENGINE LIGHT IS ON, THE PASSENGER SEAT AIR BAG IS DEACTIVATED AND IT IS UNSAFE TO SIT IN THE PASSENGER SEAT AS THE AIR BAG COULD MALFUNCTION AT ANY TIME, ALL DUE TO THIS FLOODING AND THE ROOT CAUSE BEING THE FAULTY DRAINAGE SYSTEM THAT RUNS FROM THE SUNROOF THROUGH THE DASH OUT OF THE BOTTOM OF THE CAR. THERE IS A CLASS ACTION LAW SUIT, NO. 2:10-CV-04407-DMC-MF, AGAINST VOLVO FOR THIS SPECIFIC ISSUE, I BELIEVE THIS ISSUE IS LEADING TO MORE AND MORE PROBLEMS OVER TIME, MY VEHICLE CURRENTLY WON'T START AND THERE ARE ONLY $75K MILES ON IT, I BELIEVE WATER DAMAGE IS THE ROOT CAUSE FOR ALL ISSUES WITH THE VEHICLE AT THIS TIME, THERE SHOULD BE A RECALL ON ALL VEHICLES EFFECTED OR COMPENSATION TO KEEP DRIVERS SAFE IN THIS SPECIFIC VEHICLE. *TR

• 08/25/2010· AIR BAGS

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

• 08/19/2022· FUEL/PROPULSION SYSTEM

  Check engine light came on and stays in. Vehicle always sputters to start, acceleration is sometimes slow to respond, has stalled out on a rare occasion usual on hills. I’m afraid someday I might be involved in a crash because of a lack of acceleration.

• 08/13/2010· ELECTRICAL SYSTEM,TRACTION CONTROL SYSTEM

  ALL GAUGES AND READINGS GO TO ZERO. FOUR WARNING APPEAR ON THE MESSAGE BOARD. AFTER STOPPING AND TURNING OFF IGNITION THE CAR WILL RESTART WITH INTERMITTENT WARNINGS, OR NO WARNINGS AT ALL. UPON HITTING A BUMP THE ERROR MESSAGES CHANGES AND THE GAUGES WORK OR DON'T WORK. THE CAR HAS BEEN IN FOR COMPUTER "FIXES" THREE TIMES SINCE LATE 2005. *TR

• 08/07/2007· ELECTRICAL SYSTEM

  1. SEVERE SUMMER THUNDERSTORMS AND RAIN. 2. DROVE APPROXIMATELY 1 MILE AND RIGHT BLINKER STAYED SOLID GREEN AFTER TURNING. DROVE ABOUT A MILE FURTHER ONTO HIGHWAY ENTRANCE RAMP AND CAR INDICATOR LIGHTS FLASHED ABS BRAKE FAILURE AND AIR BAG FAILURE, THEN ALL CAR INSTRUMENTS (GAS GAUGE, SPEEDOMETER, TACHOMETER, ETC) FAILED FOR ABOUT FIVE MINUTES. INSTRUMENTS CAME BACK ON BUT ABS BRAKE AND AIR BAG FAILURE CONTINUED TO FLASH FOR ABOUT 1 MORE MINUTE. DROVE DIRECTLY TO DEALERSHIP. 3. SERVICE DEPARTMENT TOOK THE CAR RIGHT IN AND APPLIED GREASE TO THE HARNESS CONNECTOR WHICH SHOULD ALLEVIATE PROBLEMS AS THEY ARE KNOWN TO GET WET AND CORRODE. PLEASE NOTE THIS IS A 2006 MODEL AS I HAVE READ ON THE WEBSITE THAT THE 2004 MODEL HAS THE EXACT SAME PROBLEM. ADDITIONALLY, DRIVER SIDE DOOR LOCKS AND POWER WINDOWS INTERMITTENTLY INOPERABLE LEADING UP TO THIS FAILURE. HAD A SCHEDULED APPOINTMENT TO REMEDY THIS SITUATION BUT BROUGHT THE CAR IN EARLY AS THE CAR WAS INOPERABLE WITHOUT INSTRUMENTS. *JB

• 08/02/2019· ENGINE

  FOUND COMPLAINTS ON MULTIPLE SITES ABOUT ISSUE FOUND ON MY VEHICLE . THE OIL FILTER HOUSING CORRUGATED BREATHING HOSE WAS SO BADLY ROTTED WAS ONLY LITTLE PIECE LEFT REST FELL OFF SOMEWHERE WHILE OPERATING VEHICLE. ON TOP OF THAT ISSUE IM SSUMING DUE TO THISS PROBLEM AND IT ON GOING UNTIL I GOT CHECK ENGINE LIGHT IT HAS CAUSED OIL FILTER HOUSING ITSELF TO GO BAD IM ASSUMING IN PART TO ALL OIL BUILD UP FROM HOSE MISSING CAUSING VACUUM ISSUES' WHY ISNT HIS CAR THAT HAS SAME ISSUE AS OTHERS THAT WERE RECALLED WITH SAME EXACT OPERATING AND LOOKING PART WITH SAME EXACT HOSE ROTTING ISSUE CAUSING OIL FILTER HOUSING TO BECOME BUILT UP WITH GUNK CAUSING LEAKS BOTH AIR AND OIL.. .. PLEAE ANSWER THESE ISSUES FOR IT SHOWS HOW MUCH VOLVO CARES ABOUT QUALITY OF THERE PRODUCTS

• 07/27/2019· FUEL/PROPULSION SYSTEM

  RECALL ON- FUEL SYSTEM, GASOLINE: DELIVERY: FUEL PUMP VOVLVO RECALL NO. 190

• 07/26/2007· ENGINE AND ENGINE COOLING

  TL*THE CONTACT OWNS A 2006 VOLVO S40. WHILE DRIVING AT ANY SPEED, THE AIR CONDITION EMITS HOT AIR. THE FAILURE OCCURS WHILE THE AIR CONDITIONER IS SET AT 65 DEGREES. THE OUTSIDE TEMPERATURE GAUGE WAS REPLACED, BUT THAT DID NOT REMEDY THE FAILURE. THE VEHICLE HAS BEEN TAKEN TO TWO DEALERS ON APPROXIMATELY TWELVE OCCASIONS. THE VEHICLE STILL HAS NOT BEEN PROPERLY REPAIRED. THE CURRENT MILEAGE WAS 3,100 AND FAILURE MILEAGE WAS 500.

• 07/12/2007· TIRES

  I EXPERIENCED A TIRE SIDEWALL BLOWOUT ON A MICHELIN ENERGY MXV4 PLUS V RATED TIRE SIZE 205 55 16 WITH 9000 MILES AT APPROXIMATELY 70 MPH. THIS CAUSED CAR TO BECOME EXTREMELY HARD TO CONTROL SWERVING ACROSS SEVERAL LANES OF TRAFFIC, AND THEN SPINNING OFF THE HIGHWAY, ENDING UP NEXT TO A CANAL FACING TRAFFIC. I WAS EXTREMELY FORTUNATE NOT TO HIT ANOTHER VEHICLE OR END UP IN THE CANAL. THE BLOWOUT DAMAGED THE FACTORY RIMS. I HAVE NOT YET DETERMINED IF THERE WAS ADDITIONAL DAMAGE TO THE UNDER CARRIAGE TIRE DEALER DETERMINED BLOWOUT WAS A RESULT OF MANUFACTURING DEFECT AND REPLACED TIRE PRO-RATA , BUT MICHELIN REFUSED TO PROCESS CLAIM FOR DAMAGES TO VEHICLE OR DO ANYTHING ELSE CONCERNING THE REMAINING TIRES THAT THE 2006 VOLVO S40 CAME EQUIPPED WITH AND MAY HAVE THE SAME DEFECT. *AK

• 07/09/2014· ELECTRICAL SYSTEM,STRUCTURE,EQUIPMENT ADAPTIVE/MOBILITY

  THE SUNROOF LEAKS AND CAUSES PUDDLES IN FRONT DRIVER SIDE AND DRIVER SIDE PASSENGER SIDE, RUST AND MILL-DEW SMELL ALSO ELECTRICAL ISSUES IN THE VEHICLE WHY? EVEN AFTER SHORT TIME OF PURCHASING A CAR. VOLVO SHOULDN'T MAKE CUSTOMERS PAY FOR THIS EXPENSE COST SINCE MOST OF THESE ISSUES SEEM TO PLAGUE MANY VOLVO CUSTOMERS. *TR

• 06/25/2022· FUEL/PROPULSION SYSTEM

  Check engine light came on and has stayed on. Stalled out in traffic, turned the car off and it restarted and I continued. Happens two more times. Initial start up has a delay in the engine turning over. Gas pedal is slow to respond to acceleration. Verified at a garage with code reader. Suspect faulty wiring (corrosion) to fuel pump needing PEM replacement. No warning prior to first incident around 02/2022. I have had the check engine light reset on multiple occasions and each time the light comes back on within 2 days. Safety has been a concern at multiple times. Entered VIN number with Volvo, a Volvo dealer, and nhtsa.gov with no help in resolving issue.

• 06/04/2014· ENGINE

  I WAS ON HIGHWAY 410 HEADED TO I35 IN RUSH HOUR TRAFFIC AND THE POWER TO THE ENGINE SHUT OFF WHILE I WAS DRIVING.. I HAD TO GLIDE THE CAR TO SAFETY. *TR

• 06/01/2009· ELECTRICAL SYSTEM

  SEVERAL TIMES I TOOK MY VOLVO S40 TO THE DEALERSHIP BEFORE MY WARRANTY EXPIRED ON THE PROBLEM WITH STARTING MY CAR. WHEN INSERTING THE KEY IN THE IGNITION NOTHING WORKED. NOW THE WARRANTY IS EXPIRED (59,000 MILES) AND NO ONE AT THE VOLVO DEALERSHIP "RECALLS" OUR MANY CONVERSATIONS! AFTER TRYING TO START IT SEVERAL TIMES AND CALLING A TOW TRUCK FOR A JUMP, STILL NOTHING. IT DISPLAYED THE MESSAGE "BRAKE FAILURE STOP CAR SAFELY", "ANTI-SKID SYSTEM FAILURE", "REDUCED ENGINE PERFORMANCE", "POWER STEERING FAILURE", SBS AIRBAG FAILURE". THE CAR STOPPED, I COULD NOT RESTART THE ENGINE AND THE MESSAGES KEPT REPEATING IN RANDOM ORDER. THE CAR WILL BE TOWED TO VOLVO AND THEY WILL SEE WHAT'S GOING ON! I HAVE READ THIS SAME COMPLAINT IN MANY DIFFERENT VOLVO FORUMS. YOU WOULD THING THERE WOULD BE A RECALL ON WHATEVER THIS PROBLEM IS. I FOUND OUT THAT FORD MADE THIS PARTICULAR YEAR! *TR

• 05/31/2006· SERVICE BRAKES, HYDRAULIC,VEHICLE SPEED CONTROL

  DT*: THE CONTACT STATED THE ACCELERATOR AND BRAKE PEDAL ARE TOO CLOSE TOGETHER. THE VEHICLE HAS NOT BEEN INSPECTED BY THE DEALERSHIP.

• 05/14/2010· VISIBILITY

  TL* THE CONTACT OWNS A 2006 VOLVO S40. WHILE DRIVING AT SPEEDS OF 35 MPH, THE FRONT WINDSHIELD SUDDENLY CRACKED ON THE PASSENGER SIDE WITHOUT WARRANT. THE DEALER AND MANUFACTURER WERE CONTACTED AND STATED THEY WOULD NOT REPLACE THE WINDSHIELD OR HONOR THE CONTACTS WARRANTY. THE VEHICLE WAS NOT REPAIRED. THE FAILURE AND CURRENT MILEAGES WERE 38,000.

• 05/09/2020· ELECTRICAL SYSTEM

  AFTER A LONG PERIOD OF RAIN, WATER POOLED ON REAR DRIVER AND PASSENGER FLOOR. WINDOWS WOULD NOT FUNCTION, DOOR LOCKS WOULD NOT FUNCTION, TURN SIGNALS DIDN'T WORK. INSTRUMENT PANEL FLASHED WARNINGS OF ENGINE PROBLEMS, BRAKE FAILURE, AIRBAG PROBLEMS. OFTEN LOST ENTIRE PANEL WHILE VEHICLE WAS BEING DRIVEN ON HIGHWAY, MEASUREMENTS GOING DEAD. THIS HAS BEEN GOING ON FOR MONTHS AND IS GETTING WORSE. *TR

• 05/06/2015· ELECTRICAL SYSTEM,STRUCTURE,ELECTRONIC STABILITY CONTROL (ESC)

  THIS IS THE 3RD TIME THAT MY CAR HAS COMPLETELY STOPPED AND GONE IDLE WHEN I HAVE CHILDREN IN MY CAR. SINCE MARCH OF 2015 MY CAR STOPS IN THE MIDDLE OF THE BUSY HIGHWAYS IN HOUSTON. IT STARTS SHAKING AND ALSO WON'T LET ME ACCELERATE WHEN I PRESS ON THE GAS AND IT IS SO SCARY FOR ME AND MY KIDS. I HAVE HAD THE THROTTLE BODY REPAIRED AT FIRST AND JUST LAST WEEK I HAD IT COMPLETELY REPLACED. I HAVE PAID OVER 1,000 DOLLARS WITHIN THE LAST MONTH ON THIS ELECTRONIC THROTTLE BODY ISSUE AND I WOULD LIKE FOR IT TO BE KNOWN THAT THIS CAR ISN'T SAFE. IT HAS PUT MY LIFE AT RISK AND MY KIDS AS WELL! WE WERE ALMOST KILLED TONIGHT BECAUSE OUR CAR IDLED AGAIN IN THE MIDDLE OF HIGHWAY 45 AND THE PEOPLE WHO ALMOST RAN INTO US SWERVED INTO ANOTHER LANE AND MISSED US LITERALLY BY MERE INCHES AND WE CAUSED A COLLISION BETWEEN TWO OTHER VEHICLES. I AM TIRED OF DISHING OUT MONEY AND I HAVE RECEIPTS TO SHOW FOR IT. IT HASN'T EVEN BEEN A WEEK SINCE THE THROTTLE BODY WAS REPLACED. SOMETHING NEEDS TO BE DONE ABOUT THIS! I HAVE CHILDREN AND THIS CAR IS NOT SAFE! I WAS TOLD THAT THIS WAS A SAFE CAR AND THE CAR FAX WAS CLEAN. I WANT TO KNOW WHY I AM HAVING SO MANY PROBLEMS AND WHY MY MONEY IS GOING TO WASTE. I SEE WHERE THIS ETM ISSUE ISN'T UNCOMMON IN VOLVO'S AND THAT THERE WAS A RECALL A FEW YEARS AGO. I HAVE RECEIPTS FROM ALL OF THESE REPAIRS I'VE HAD DONE AND I WOULD APPRECIATE IF SOMEONE WOULD REACH OUT TO ME AND LET ME KNOW WHAT CAN BE DONE. I HAVE TO GET TO WORK AND I ALSO HAVE TO GET MY KIDS FROM POINT A TO B SAFELY. I CAN'T AFFORD A BRAND NEW CAR AND I CAN'T AFFORD TO LOSE MY LIFE OR MY KID'S EITHER. SO AN EXPLANATION WOULD BE NICE. *TR

• 04/26/2020· FUEL/PROPULSION SYSTEM

  I WENT OUT TO START MY CAR FOR WORK AND IT WOULD NOT START LIKE IT WAS OUT OF BUT I HAVE A HALF TANK OF GAS IN IT BUT FOR SOME REASON IT SOUNDS LIKE THE FUEL PUMP/MODULE IS NOT WORKING.

• 04/22/2013· ELECTRICAL SYSTEM

  TL* THE CONTACT OWNS A 2006 VOLVO S40. THE CONTACT STATED WHENEVER THE AIR CONDITIONER WAS ACTIVATED, HOT AIR EMITTED THROUGHOUT THE VENTS. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER FOR DIAGNOSIS. THE TECHNICIAN STATED THAT THE FAILURE WAS CONTRIBUTED TO THE AIR COMPRESSOR. THE VEHICLE HAD NOT BEEN REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE DEFECT. THE APPROXIMATE FAILURE MILEAGE WAS 55,000.

• 04/17/2015· ELECTRICAL SYSTEM

  WE HAD BEEN EXPERIENCING RAIN SHOWERS ON THE WAY TO WORK THE VOLVO TWICE HAD ALL THE LIGHTS ON THE DASH BOARD LIGHT UP BUT THE CAR DID NOT STALL. I WAS AFRAID THE AIR BAG MIGHT DEPLOY. AS SOON AS I GOT HOME I HAD MY HUSBAND CHECK TO SEE IF HE COULD LOCATE THE PROBLEM. HE FOUND WAS THAT THE CARPET WAS SOAKED ON THE DRIVERS SIDE .AND THE. WIRING RUNNING UNDER THE CARPET WAS ALSO WET. WE HAVE NOT MOVED THE CAR AND ARE TRYING TO DRY EVERYTHING. IT HAS ALSO CONTINUED TO RAIN OFF AND ON. MY HUSBAND HAS FOUND SOME INFORMATION ON THE INTERNET WHICH COULD BE RELATED TO THIS PROBLEM AND WILL TRY TO SEE IF THIS MIGHT BE THE SOLUTION TO OUR PROBLEM. *TR

• 04/17/2008· VISIBILITY

  2006 VOLVO S40-2.4I AND ACCORDING TO FORUMS ABOUT OTHERS WHO HAVE THE SAME HEATER BLOWER PROBLEMS THAT CAN CAUSE AN ACCIDENT, WHEN COLD WEATHER, THE HEATER DOES NOT DEFROST THE FRONT WINDSHIELD OR SIDE MIRRORS, HEATER STOPPED WORKING LIKE OTHERS REPORTED IN THE FORUM, THERE WAS AN ACTUAL RECALL FOR 2004 MODELS WITH THE SAME PROBLEM. PLEASE ADVISE. *TR

• 04/13/2020· UNKNOWN OR OTHER

  IVE HAD CAR 3 YRS AND WITHIN LAST FEW MONTHE NOTICE LARGE WATER PUDDLES ON REAR FLOORS WINDOWS WERE ALL CLOSED TOOK IT TO MY MECHANIC AND STATES CHANNELS FOR SUNROOF WERE FLAWED AS I LATER FOUND OUT UNDER COMPUTER CAR COMPLAINTS VOLVO HAD CLASS ACTION ON THIS FEW YRS BACK BUT I DID NOT OWN CAR THEN THERE WERE MANY COMPLAINTS FROM CAR OWNERS RE THIS ISSUE AND VOLVO WILL DO NOTHING IM HAVING NEW CHANNELS PUT IN TO DRAIN WATER BUT ITS ONLY TEMP AS ITS A FLAW THAT WILL CONTINUE TO HAPPEN MY ELECTRIS IS STARTING TO SHORT OUT CAR SMELLS MOLDY/MUSTY AND WILL BE WORTH VERY LITTLE I NEED SOME FEEDBACK ON THIS ISSUE AS CAR IS BECOMING TOTALLY WORTHLESS

• 04/11/2014· ELECTRICAL SYSTEM

  AT LEAST 5 TIMES I HAVE HAD THE CAR IN THE VOLVO DEALERSHIP. THE CAR WITHOUT WARNING, POWERS DOWN TO 50%, THE WINDSHIELD WIPERS START UP, ALL THE GAUGES DROP TO ZERO POSITION AND ABS BRAKE MALFUNCTION LIGHTS LIGHT UP. IF YOU PULL OVER AND STOP, THE CAR SHUTS DOWN AND YOU CAN NOT PULL OUT THE KEY. IF I WAIT 15 MINUTES, THE KEY CAN BE TURNED OFF AND YOU CAN RESTART THE CAR. WHILE THE CHECK ENGINE LIGHT STAYS ON, EVERYTHING ELSE IS NORMAL TILL THE NEXT TIME. IT HAD DONE THIS 6 TIMES IN THE LAST 6 MONTHS. DEALER CAN NOT FIGURE IT OUT OTHER THEM A ELECTRICAL MALFUNCTION FROM SOMEWHERE IN THE COMPUTER. IF IT HAPPENS GOING UP A GRADE OR HILL, THE POWER DOWN SLOWS THE CAR IN WHICH IS IS SOMETIMES IMPOSSIBLE TO POWER UP OVER THE HILL. EVERY TIME WE TAKE IT TO THE DEALER, IT THEN RUNS WITH NO PROBLEM, BUT LASTS 2 OR 3 WEEKS BEFORE ACTING UP AGAIN. THEY HAVE CHANGED THE BATTER, ALTERNATOR, UNPLUGGED AND REPLUGGED THE COMPUTER TERMINAL. THIS CAR IS UNSAFE AND UNRELIABLE TO TAKE ON LONG TRIPS. DO YOU KNOW OF A RECALL TO GET THIS PROBLEM FIXED ? *JS

• 03/29/2012· ELECTRICAL SYSTEM

  WHILST DRIVING, THE INSTRUMENTS ON THE INSTRUMENT CLUSTER DROPPED TO ZERO AND THE WARNING LIGHTS STARTED FLASHING. AFTER SHUTTING DOWN THE CAR, AND THEN RESTARTING, THE FAULT CLEARED. EVER SINCE, THE ELECTRIC WINDOWS AND DOOR LOCKS HAVE WORKED ONLY INTERMITTENTLY. VOLVO DIAGNOSED THE PROBLEM TO THE A-PILLAR CONNECTORS, WHICH THEY SAID WERE OLD, AND NEWER ONES HAD BEEN MADE. VOLVO WILL NOT PAY FOR THE REPLACEMENT SINCE THE CAR'S WARRANTY HAS EXPIRED. AFTER DOING SOME RESEARCH, I FOUND OUT THAT VOLVO HAD ISSUED A SERVICE BULLETIN ADDRESSING THE A-PILLAR CONNECTORS, AND I ALSO FOUND QUITE A FEW VOLVO OWNERS THAT EXPERIENCED THE SAME PROBLEM.VOLVO KNOWS THEY HAVE DEFECTIVE A-PILLAR CONNECTORS IN SOME OF THEIR CARS, WHY HAS A RECALL NOT BEEN ISSUED?

• 03/29/2008· SERVICE BRAKES, HYDRAULIC,STRUCTURE

  THE PROXIMITY OF THE GAS & BRAKE PEDAL IS A POTENTIAL PROBLEM THAT NEEDS TO BE ADDRESSED. THIS OBVIOUS PROBLEM WAS EVIDENT THE VERY FIRST TIME I DROVE THE CAR. REGULAR SNEAKERS ARE NOTICED, BUT IS COMPOUNDED WHEN IN WORK STYLE BOOTS. PLEASE RESEARCH THIS- *TR

• 03/18/2020· ENGINE

  TL* THE CONTACT OWNS A 2006 VOLVO S40. THE CONTACT STATED WHILE DRIVING AT 20 MPH, THE VEHICLE STALLED WITHOUT WARNING. THE CONTACT WAS ABLE TO RESTART THE VEHICLE AFTER SEVERAL MINUTES AND SEVERAL ATTEMPTS. THE VEHICLE WAS DRIVEN TO THE RESIDENCE. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC BUT WAS NOT DIAGNOSED NOR REPAIRED. THE FAILURE RECURRED INTERMITTENTLY. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 114,000.

• 03/18/2016· ENGINE

  EGR OR AKA. OIL TRAP HOUSING, TUBING IS BROKEN AND SUCKING IN AIR. IMPROPER VENTILATION IS TRIPPING OFF EMISSION CODE ON DASH. BRITTLE BLACK PLASTIC HOUSING, DEFECTIVE IN NATURE AND BY DESIGN. POTENTIAL OTHER ISSUES IS THE UNWANTED PRESSURE BUILD UP IN ENGINE WHICH CAN CAUSE PREMATURE FAILURE OF OIL CAM SEALS WHICH I ALSO EXPERIENCED.

• 03/18/2008· STRUCTURE,LATCHES/LOCKS/LINKAGES,EQUIPMENT

  TL*THE CONTACT OWNS A 2006 VOLVO S40. THE DRIVER SIDE DOOR WOULD NOT LOCK INTERMITTENTLY AND WOULD MAKING A HUMMING NOISE IN WARM WEATHER. THE DEALER REPAIRED THE DOOR SO THAT IT LOCKS, BUT IT CONTINUES TO HUM. THE FRONT PASSENGER SPEAKER DOES NOT WORK. THE DEALER HAS MADE THREE ATTEMPTS TO REPAIR THE SPEAKER AND THE HUMMING IN THE DOOR. THE CONTACT IS ALSO ATTEMPTING TO IMPLEMENT THE LEMON LAW. THE CURRENT MILEAGE WAS 28,100 AND FAILURE MILEAGE WAS 6,000. UPDATED 04-02-08 *BF

• 03/16/2011· ELECTRICAL SYSTEM

  2006 VOLVO S40, FWD T5: MY WIFE WAS DRIVING ON THE INTERSTATE AROUND MIDNIGHT GOING APPROX. 75-80 MPH WHEN ALL OF A SUDDEN HER CAR SHUT OFF. WHEN I SAY SHUT OFF I MEAN THE HEADLIGHTS, DOME LIGHTS, ENGINE....ANYTHING THAT WAS ELECTRICAL COMPLETELY SHUT OFF. THIS WOULD INCLUDE THE STEERING WHEEL LOCKING UP. SO IMAGINE DRIVING IN THE MIDDLE OF THE NIGHT AT 80 MPH WITH TRAFFIC AROUND YOU AND YOU'RE LIGHTS GOING OUT, STEERING WHEEL LOCKING AND HAVING NO WAY TO CONTROL THE VEHICLE. TO ME THIS SOUNDS LIKE A 80 MPH INVISIBLE TORPEDO THAT COULD HAVE KILLED A FEW PEOPLE INCLUDING MY WIFE. I HAD THE VEHICLE TOWED TO THE NEAREST DEALERSHIP WHICH WAS A FORD DEALERSHIP AND THE NEXT MORNING THEY DIAGNOSED IT AS A DEAD BATTERY, WHICH THEY WERE CORRECT. NOW I'M NO ROCKET SURGEON BY ANY MEANS BUT TO ME THIS SOUNDS LIKE A FLAW IN THE SAFETY DEPT. SOMEWHERE. SOMETHING AS TRIVIAL AS A DEAD BATTERY WOULD CAUSE A CATASTROPHIC FAILURE LIKE THAT? I THINK IT'S SOMETHING THAT NEEDS TO BE BROUGHT TO THE ATTENTION OF THE MANUFACTURER AND SOME SORT OF QUALITY CONTROL AS WELL. *TR

• 02/24/2012· POWER TRAIN

  VOLVO S-40 MAIN CLUTCH RETURN SPRING BREAKS WHILE DEPRESSING THE CLUTCH PEDAL. THE DEFECTIVE SPRING HITS DRIVER IN THE FOOT, POTENTIALLY CAUSING INJURY TO DRIVER AND A MAJOR DRIVING DISTRACTION WHILE SHIFTING GEARS. *TR

• 02/23/2011· VEHICLE SPEED CONTROLCrash

  TL* THE CONTACT OWNS A 2006 VOLVO S40. WHILE DRIVING APPROXIMATELY 5 MPH AND APPLYING PRESSURE TO THE BRAKE PEDAL, THE VEHICLE ABNORMALLY ACCELERATED. THE CONTACT CONTINUED TO APPLY PRESSURE TO THE BRAKE PEDAL AND WAS ABLE TO STOP THE VEHICLE. THE FAILURE RECURRED TWO DIFFERENT TIMES. THE SECOND TIME THE FAILURE RECURRED, THE VEHICLE CRASHED INTO A CONCRETE WALL. THE VEHICLE WAS TOWED TO THE DEALER FOR INSPECTION YET THE TECHNICIAN STATED WAS UNABLE TO DIAGNOSE THE FAILURE. THERE WERE UPDATES MADE TO THE VEHICLE COMPUTER BUT NO FURTHER REPAIRS. THE CONTACT STATED THAT THE FAILURE HAD NOT RECURRED SINCE THE COMPUTER UPDATE BUT SHE DID NOT FEEL SAFE DRIVING THE VEHICLE. THE APPROXIMATE FAILURE MILEAGE WAS 69,500. THE VIN WAS NOT AVAILABLE. UPDATED 03/31/11*LJ UPDATED 12/28/2011 *LN