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2004 / Volvo

2004 Volvo S60

Safety ratings

2004 Volvo S60 4-DR. w/SAB

Not ratedOverall
Not ratedFrontal crash
Not ratedSide crash
Not ratedSide pole
5/5Rollover
Frontal, driver: 4Frontal, passenger: 4Side, driver: 5Side, rear passenger: 5Rollover risk: 9.3%
  • Lane departure warningNo
  • Forward collision warningNo
  • Electronic stability controlOptional

Crash test videos & photos

No public crash-test footage is available for this vehicle.

Recalls (6)

  • AIR BAGS:FRONTAL:DRIVER SIDE:INFLATOR MODULECampaign 21V766000 · 30/09/2021

    Volvo Car USA, LLC (Volvo Car) is recalling certain 2001-2006 S80 and 2001-2009 S60 vehicles. The driver's air bag inflator may explode during deployment, due to propellant degradation occurring after long-term exposure to high absolute humidity, high temperatures, and high temperature cycling.

    Risk: An inflator explosion may result in sharp metal fragments striking the driver or other occupants, resulting in serious injury or death.

    Fix: Dealers will replace the driver's air bag, free of charge. Owner notification letters were mailed November 29, 2021. Owners may contact Volvo Car customer service at 1-800-458-1552. Volvo's number for this recall is R10125.

  • SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:MASTER CYLINDERCampaign 07E023000 · 29/03/2007

    CERTAIN CARDONE MASTER CYLINDERS WITH PART NUMBERS 10-2925, 10-2987, 10-2987MZA, 10-3083, 11-3015, 11-3042, 11-3044, 11-3045, 11-3047, 11-3064, AND 11-3156, AND WITH DATE CODES LOWER THAN DCA7078 SOLD AS REPLACEMENT EQUIPMENT FOR USE ON THE VEHICLES LISTED ABOVE. THE SEAL ON MASTER CYLINDER CAN FAIL AND LEAK BRAKE FLUID.

    Risk: LOSS OF BRAKE FLUID CAN RESULT IN POOR BRAKING PERFORMANCE, POSSIBLY RESULTING IN A VEHICLE CRASH.

    Fix: CARDONE WILL NOTIFY OWNERS AND OFFER TO REPURCHASE ANY DEFECTIVE MASTER CYLINDERS. THE RECALL BEGAN DURING APRIL 2007. OWNERS CAN CONTACT CARDONE AT 1-800-777-4780.

  • FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMPCampaign 09V483000 · 18/12/2009

    VOLVO IS RECALLING CERTAIN MODEL YEAR 2001-2005 S80, MODEL YEAR 2001-2004 V70, S60, XC70 AND MODEL YEAR 2003-2005 XC90 VEHICLES SOLD IN OR REGISTERED IN THE STATES OF ALABAMA, ARIZONA, ARKANSAS, CALIFORNIA, FLORIDA, GEORGIA, HAWAII, KENTUCKY, LOUISIANA, MISSISSIPPI, NEVADA, NEW MEXICO, NORTH CAROLINA, OKLAHOMA, SOUTH CAROLINA, TENNESSEE, TEXAS, UTAH, VIRGINIA AND THE U.S. TERRITORIES. WHEN EXPOSED TO CERTAIN ENVIRONMENTAL CONDITIONS (HOT CLIMATE AND TEMPERATURE CYCLING) OVER TIME AND IN COMBINATION WITH VARYING FUEL QUALITY, THE FUEL PUMP CAN DEVELOP CRACKS IN THE FUEL PUMP FLANGE.

    Risk: IF THE CONDITION OCCURS VEHICLE OWNERS MAY NOTICE FUEL SMELL AND/OR FUEL LEAK WHICH, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.

    Fix: DEALERS WILL INSPECT THE FUEL PUMP INSTALLED IN THE VEHICLE, AND IF NECESSARY REPLACE THE FUEL PUMP WITH A PART OF A MODIFIED DESIGN. THIS SERVICE WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON JANUARY 15, 2010. OWNERS MAY CONTACT VOLVO AT 1-800-458-1552.

  • STEERING:LINKAGESCampaign 04V029000 · 16/01/2004

    ON CERTAIN PASSENGER VEHICLES, THE FRONT CONTROL ARMS MAY NOT HAVE BEEN MANUFACTURED CORRECTLY AND, AS A RESULT, THE STUD AND NUT THAT SECURE THE ARM TO THE SPINDLE MAY LOSE THEIR INITIAL AXIAL TENSION. UNDER CERTAIN DRIVING CONDITIONS, THE STEERING MAY BECOME LESS RESPONSIVE AND THE DRIVER MAY EXPERIENCE STEERING WHEEL PLAY.

    Risk: THIS DRIVING CONDITION COULD EVENTUALLY LEAD TO SEPARATION BETWEEN THE FRONT CONTROL ARM AND THE SPINDLE, WHICH COULD RESULT IN A CRASH.

    Fix: DEALERS WILL INSTALL A NEW TYPE OF NUT. OWNER NOTIFICATION BEGAN ON FEBRUARY 16, 2004. OWNERS SHOULD CONTACT VOLVO CARS AT 1-800-458-1552.

  • EQUIPMENT:ELECTRICAL:NAVIGATIONAL SYSTEM(GLOBAL POSITIONING SYSTEM)Campaign 10V566000 · 08/11/2010

    VOLVO IS RECALLING CERTAIN VEHICLES EQUIPPED WITH GARMIN 760 PORTABLE GLOBAL POSITIONING SYSTEM (GPS) UNITS BECAUSE THE BATTERIES ON THOSE UNITS MAY OVERHEAT.

    Risk: AN OVERHEATED BATTERY COULD LEAD TO A FIRE.

    Fix: VOLVO ADVISES OWNERS TO PLEASE STOP USING THE GARMIN PORTABLE GPS DEVICE IMMEDIATELY, AND VISIT THE GARMIN WEBSITE TO DETERMINE IF THEIR UNIT IS AFFECTED. THE UNIT'S BATTERY WILL BE REPLACED WITH A NEW BATTERY AND A SPACER WILL BE INSERTED ON TOP OF THE BATTERY NEXT TO THE PCB. THIS SERVICE WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON NOVEMBER 18, 2010. OWNERS MAY CONTACT GARMIN AT 866-957-1981 OR VISIT GARMIN'S WEBSITE AT WWW.GARMIN.COM/NUVIBATTERYPCBRECALL.

  • ENGINE AND ENGINE COOLINGCampaign 07V226000 · 05/06/2007

    ON CERTAIN PASSENGER VEHICLES, THE FUEL PRESSURE SENSOR LOCATED ON THE LEFT END OF THE FUEL RAIL MAY, AT TIMES, TRANSMIT INCORRECT SIGNAL REGARDING THE FUEL PRESSURE TO THE ENGINE CONTROL MODULE. IF THE SIGNAL IS OUTSIDE OF THE PRE-PROGRAMMED ALLOWABLE LIMITS, A DIAGNOSTIC TROUBLE CODE MAY BE SET AND THE CHECK ENGINE LIGHT WILL COME ON. THE SOLDERED JOINTS ON THE CIRCUIT BOARD OF THE FUEL PRESSURE SENSOR MAY CRACK DUE TO TEMPERATURE CHANGES AND EXCESSIVE VIBRATIONS.

    Risk: MISFIRE MAY OCCUR DURING DRIVING THAT, IN TURN, WILL REDUCE THE ENGINE TORQUE AND IN THE WORST CASE SCENARIO, THE ENGINE MAY STALL WITHOUT WARNING. IN CERTAIN TRAFFIC SITUATIONS THIS COULD CAUSE AN UNSAFE SITUATION AND POSSIBLY A CRASH.

    Fix: DEALERS WILL REPLACE THE FUEL PRESSURE SENSOR FREE OF CHARGE. THE RECALL BEGAN ON JUNE 29, 2007. OWNERS MAY CONTACT VOLVO AT 1-800-458-1552.

Owner complaints

198
Complaints
12
Crashes reported
12
Fires reported
8
Injuries
0
Deaths

Most-reported areas

  • ENGINE AND ENGINE COOLING63
  • FUEL SYSTEM37
  • GASOLINE30
  • ENGINE22
  • ELECTRICAL SYSTEM21
  • FUEL/PROPULSION SYSTEM18
  • SEATS12
  • POWER TRAIN12
Read individual complaints (50 most recent)

These are unverified consumer reports filed with NHTSA, shown as submitted.

  • 12/29/2014· ELECTRICAL SYSTEM,SEATSFire

    DRIVER'S SIDE SEAT STARTED SMOKING WITHIN A FEW SECONDS OF STARTING THE VEHICLE WHILE BACKING OUT OF PARKING PLACE. SEAT HEATER WAS ON. IMMEDIATELY STOPPED AND TURNED OFF SEAT HEATER AND SMOKING STOPPED. QUARTER SIZE HOLE WAS BURNED INTO THE LEATHER SEAT BOTTOM ON THE DRIVER'S SIDE OUTSIDE PANEL. TOOK IT TO DARRELL WALTRIP VOLVO/SUBARU IN FRANKLIN, TN, AND THEY SAID IT WAS THE SEAT HEATER AND TOOK THE FUSE OUT. SAID IT WASN'T COVERED UNDER WARRANTY AND NO RECALL OUT. HOPE NO ONE HAS THIS PROBLEM DRIVING DOWN THE INTERSTATE. BEST REGARDS AND THANKS FOR ALL YOUR HARD WORK, [XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6). *TR

  • 12/22/2014· FUEL/PROPULSION SYSTEM

    TL* THE CONTACT OWNS A 2004 VOLVO S60. THE CONTACT STATED THAT WHILE PARKED, THE VEHICLE WAS LEAKING A LARGE AMOUNT OF FUEL. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE VIN WAS UNAVAILABLE. THE FAILURE MILEAGE WAS 97,000.

  • 12/21/2010· VEHICLE SPEED CONTROL

    TL*THE CONTACT OWNS A 2004 VOLVO S60. WHILE DRIVING AT ANY SPEED, THE CONTACT STATED THAT THE VEHICLE WOULD MOVE INTO LIMP MODE, CAUSING THE VEHICLE TO STALL. THE DEALER WAS UNABLE TO DIAGNOSE THE FAILURE. THE CONTACT DID NOT INFORM THE MANUFACTURER. THE VEHICLE WAS NOT REPAIRED. THE CURRENT AND FAILURE MILEAGES WERE APPROXIMATELY 96,000.

  • 12/19/2010· SEATSFire

    WHILE DRIVING VEHICLE NOTICED VERY STRONG BURNING SMELL. FELT BURNING SENSATION THROUGH SLACK LEG WHILE STILL DRIVING. NOTICED A HOLE HAD BURNED THROUGH LEATHER ON REAR LEFT SIDE OF DRIVERS SEAT. SMOKE WAS PUMPING OUT OF HOLE IN LEATHER (APPX 1/2-INCH ROUND) FROM SEAT PADDING. I IMMEDIATELY TURNED SEAT WARMER OFF AND THE BURNING STOPPED. AN HOUR LATER, I TURNED SEAT WARMER ON WHILE AUTO WAS RUNNING. SMOKE BEGAN COMING OUT OF SEAT HOLE WITHIN ABOUT 30-45 SECONDS. TURNED OFF SEAT WARMER IMMEDIATELY. BURNING STOPPED. VERY DANGEROUS SITUATION. INSIDE OF AUTO NOW STINKS OF BURNED PLASTIC/FOAM. *TR

  • 12/12/2009· ENGINE AND ENGINE COOLING

    2004 S60 VOLVO STALLS WHILE DRIVING. MOST RECENT OCCURRENCE STALLED WHILE TURNING, FORCING THE DRIVER TO DRIVE OFF THE ROAD TO AVOID TRAFFIC. CAR HAS BEEN KNOWN TO STALL MULTIPLE TIMES DAY...DASHBOARD LIGHTS UP AT TIME OF OCCURRENCE AND ENGINE STOPS...POWER STEERING FAILS. DIFFICULT TO CONTROL WHEN IT OCCURS BECAUSE OF THIS. *TR

  • 12/10/2012· POWER TRAIN,ENGINE

    APPROXIMATE A MONTH LATER AFTER I BROUGHT 2004 VOLVO S60 AT DEC 2011, WHEN I WAS DRIVING IN FREEWAY TO POST OFFICE, WHAT A SUDDEN, THE ENGINE STALLED WITHOUT WARNING, I PRESS THE ACCELERATE PEDAL, BUT IT WAS NOT RESPONSE, BUT THE CAR STILL HV A LITTLE MOMENTUM, THEN IT TURN IT TO THE CORNER AND THE CAR WAS STOPPED. I TURN OFF THE KEY AND RESTART THE CAR AGAIN, IT WORKED.AFTER A YEAR, THE PROBLEM COME BACK AGAIN AND THE FREQUENCY BECOME MORE, UP TIL DEC, 2012, 3 MORE TIMES SAME PROBLEM INCURRED. IT WAS SCARY. *TR

  • 12/07/2015· ENGINE,FUEL/PROPULSION SYSTEM

    TL* THE CONTACT OWNS A 2004 VOLVO S60. THE CONTACT STATED THAT WHILE DRIVING AT VARIOUS SPEEDS, THE VEHICLE STALLED. THE CONTACT WAS ABLE TO RESTART THE VEHICLE. THE CHECK ENGINE WARNING LIGHT ILLUMINATED. THE FAILURE RECURRED ON NUMEROUS OCCASIONS. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHO DIAGNOSED THAT THE FUEL RAIL PRESSURE SENSOR NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 140,000.

  • 12/07/2006· POWER TRAIN

    THE GEAR SHIFT HEAD DISINTEGRATED IN MY HAND AS I SHIFTED FROM PARK INTO DRIVE CAUSING THE VEHICLE UNABLE TO BE SHIFTED INTO ANY GEAR BUT "DRIVE". COULD NOT TURN OFF THE VEHICLE, BUT WAS ABLE TO DRIVE INTO THE NEAREST VOLVO DEALER. CONSEQUENCES COULD HAVE BEEN DIRE IF I HAD TO STOP FOR A ROAD/POLICE EMERGENCY. *NM

  • 12/02/2014· ENGINE

    TL* THE CONTACT OWNS A 2004 VOLVO S60. THE CONTACT STATED THAT WHILE DRIVING 5 MPH, THE ENGINE STALLED.THE PROBLEM RECURRED NUMEROUS OF TIMES. THE VEHICLE WAS NOT TAKEN TO A DEALER NOR INDEPENDENT MECHANIC. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 160,000.

  • 12/01/2015· FUEL/PROPULSION SYSTEM

    TL* THE CONTACT OWNS A 2004 VOLVO S60. WHILE DRIVING 65 MPH, THE VEHICLE STALLED. THE CONTACT WAS ABLE TO RESTART THE VEHICLE. THE CONTACT STATED THAT THE FAILURE RECURRED SEVERAL TIMES. THE VEHICLE WAS TAKEN TO BE DIAGNOSED AT THE DEALER. THE CONTACT WAS INFORMED THAT THE FUEL PRESSURE SENSOR NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE VEHICLE WAS NOT INCLUDED IN NHTSA CAMPAIGN NUMBER: 07V226000 (ENGINE AND ENGINE COOLING). THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 150,000.

  • 11/30/2022· FUEL/PROPULSION SYSTEM

    Starting Sunday November 27 my car started dripping gasoline on the floor, on the driver side near the rear wheel. Immediately I took it to Volvo dealer Wynne in Hampton, VA. The service specialist told me there was not any existing recall for that issue and let me go. That night I put under the leak a flat pan. That night I collected one gallon in about 8 hours. I called Volvo cars USA [XXX] explained me the car have been fixed for the campaign #09V483000 in September 14, 2010. I own the car since 2015. I asked her if the recall should be possible to do it again at no cost for me, because it falls under Safety due to the fact the car may get in fire due to the leak of gas. She asked me to go back again to Wynne Volvo dealer and tell to the service specialist that I talked to them and if they wouldn't repair my car I could open a case with Volvo Cars USA. The service specialist told me I could leave the car for inspection, but I would be responsible for at least $180 to get and estimate, but never said that they would fix it under the safety recall number 09V483000 for vehicles sold or registered in the states with hot climate like Virginia. The recall started in January 15, 2010. It covers the fuel pump that can develop cracks in the fuel pump flange. The technician said the repair they did under the recall was replacing an O-Ring gasket only not the fuel pump. The person I talked to in Service is [XXX] with Title Service Advisor. Phone number [XXX]. I called again today Wednesday November 30, 2022 to Volvo Cars USA they said they can not promise to wave the repair because they need first that I pay $180 for a car diagnostic of the issue. They would probably accept to pay part of the total charge but they would be doing it at good will. I don't have $180 to pay upfront for a safety recall that it didn't last but only 12 years. The Safety recall is valid as long as the car is in service, it doesn't matter if I am or not the first owner. INFORMATION Redacted PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6).

  • 11/22/2021· ELECTRICAL SYSTEM

    The contact owns a 2004 Volvo S60. The contact stated that while operating the vehicle, the instrument panel would not illuminate or operate. During the failure, the fuel gauge, speedometer, odometer, and other information was unavailable to the driver. The cause of the failure was not determined. The local dealer and manufacturer were notified of the failure, but no assistance was offered. The failure mileage was 157,000.

  • 11/19/2010· ENGINE AND ENGINE COOLING,FUEL SYSTEM, GASOLINE

    TL*THE CONTACT OWNS A 2004 VOLVO S60. THE CONTACT STATED THAT WHILE DRIVING 30 MPH THE VEHICLE STALLED AND THE CHECK ENGINE LIGHT ILLUMINATED ON THE INSTRUMENTAL PANEL. THE VEHICLE RESTARTED WITHIN A FEW MINUTES. THE VEHICLE WAS THEN INSPECTED BY A DEALER WHO INFORMED THE CONTACT THAT THE FUEL PUMP AND THE ENGINE COOLING SYSTEM HAD FAILED. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 100,000.

  • 11/15/2010· FUEL SYSTEM, GASOLINE,EXTERIOR LIGHTING

    PURCHASED AUTO NEW. IT WOULD SEEM THAT I HAVE HAD SOME OF THE SAME PROBLEMS MENTIONED BY OTHERS. CAR STALLING ON HIGHWAY AT 65 MILES PER HOUR, TWICE, VERY SCARY. PULLED OFF AND RESTARTED. (FUEL PRESSURE SENSOR MALFUNCTION) SEEMS THERE IS A RECALL HOWEVER WHEN I INQUIRED MY VIN # WAS NOT INCLUDED. COSTLY REPAIR AS MUST PURCHASE PART FROM DEALER. DRIVER SIDE HEAD LAMP, LOW BEAM, HAS BEEN REPLACED SO OFTEN LOST TRACK, OVER HALF A DOZEN TIMES, IS OUT NOW! HAVE NEVER REPLACED PASSENGER SIDE LAMP! I POINT OUT THE OTHER S60'S I SEE ON THE ROAD WITH A HEADLAMP LIGHT OUT TO MY KIDS AS A GAME NOW. *TR

  • 11/13/2009· ENGINE AND ENGINE COOLINGCrash

    I-55 SOUTH SHORTLY BEFORE WEBER ROAD EXIT I WAS ON THE LEFT LANE TRAVELING 30 MPH, DECIDED TO CHANGE TO MIDDLE LANE, SIGNALED AND WHILE IN PROCESS OF LANE CHANGE, CAR STARTED TO GO OUT OF CONTROL. THEN STEERED TO THE LEFT, AND WAS HEADING TOWARDS CEMENT DIVIDER. TO AVOID THAT I STEERED RIGHT, AT THIS POINT CAR STARTED TO DO 360. COULD NOT CONTROL AND WAS MOVING TO FACE ONCOMING SEMI TRUCK FROM MIDDLE LANE. THE SEMI TRUCK SLAMMED INTO THE RIGHT SIDE (HEADLIGHT/TIRE) AREA OF MY CAR VOLVO S60 MODEL YEAR 2004 AND STOPPED THE CAR. BOTH AIRBAGS DEPLOYED - DRIVER AND PASSENGER AIRBAG. ONLY PERSON IN CAR WAS ME. PRIOR TO THE CRASH I EXPERIENCED AND FELT THAT THE FRONT CONTROL ARMS MAY NOT HAVE BEEN MANUFACTURED CORRECTLY AND AS A RESULT THE STUD AND NUT THAT SECURED SPINDLE MAY LOSE THEIR INITIAL AXIAL TENSION. UNDER CERTAIN AND PARTICULAR DRIVING CONDITIONS SUCH AS WEATHER CONDITIONS REMAINING SEVERE WITH HEAVY SNOW STORM, STEERING MIGHT BECOME LESS RESPONSIBLE AND THE DRIVER MAY EXPERIENCE DIFFICULTY IN CONTROLLING THE STEERING. THIS DRIVING CONDITION COULD HAVE BEEN THE APPROXIMATE CAUSE THAT LEAD TO SEPARATION BETWEEN CONTROL ARM AND THE SPINDLE WHICH HAD ULTIMATELY RESULTED IN A "TOTAL CRASH". I ALSO TRIED TO APPLY BRAKE. LOSS OF BRAKE FLUID, AS A RESULT OF FAILURE OF SEALED CARDONE MASTER CYLINDER WITH FLUID LEAKING FROM BRAKE HAD RESULTED IN CRASH. I ALSO OBSERVED CRUISE CONTROL SENSOR FAILURE, AFTER I TURNED IT "ON", THEN IT SHUTS OFF BY ITSELF, AGAIN I HAVE TO TURN ON. WHILE DRIVING AT RATE 60 TO 65 MILES I OBSERVED A KIND OF NOISE AND VIBRATIONS UNDER HOOD. POSSIBLY THE FUEL PRESSURE SENSOR LOCATED OF THE FUEL RAIL MAY TRANSMIT INCORRECT SIGNAL TO THE ENGINE CONTROL MODULE. I OF THE OPINION THAT THIS MIGHT BE ONE OF THE CONTRIBUTING FACTOR RESPONSIBLE FOR STALLING OF ENGINE WITHOUT ANY WARNING AND HAS CAUSED A TOTAL CRASH ON THE FREEWAY. FAILURE OF THE FUEL PRESSURE SENSOR MIGHT HAVE CRACKED DUE TO TEMPERATURE CHANGES AND EXCESSIVE VIBRATIONS AND THAT CAUSED CRASH. *TR

  • 11/10/2014· FUEL SYSTEM, GASOLINE

    MY CAR WAS DYING ON THE HIGHWAY OR ON A REGULAR STREET ROAD. ENDED UP BEING THE FUEL PRESSURE SENSOR WHICH IS ON THE RECALL LIST BUT DIDN'T COME UP FOR MY VIN. I WAS DEALING WITH THIS FOR 6 MONTHS OR SO AND IT WAS VERY DANGEROUS. I DON'T UNDERSTAND WHY MY CAR ISN'T ON THE RECALL LIST. ANY HELP IS APPRECIATED. [XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6). *TR

  • 11/10/2007· FUEL SYSTEM, GASOLINE

    STRONG FUEL ODOR EMITTING FROM PASSENGER SIDE OF VEHICLE. OBSERVED GAS STAINS COVERING OUTSIDE OF GAS TANK. RETURNED TO DEALER AND DEALER REPLACED FUEL PUMP. SINCE THEN, NO ODORS. HOWEVER, AUTO CONTINUES TO HESITATE WHEN DRIVING. IN ONE INSTANCE, CAR STALLED IN HEAVY TRAFFIC AND WAS NEARLY REAR ENDED. *TR

  • 11/09/2010· FUEL SYSTEM, GASOLINE

    TL*THE CONTACT OWNS A 2004 VOLVO S60. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 10 MPH, THE VEHICLE STALLED WHILE THE CONTACT DECELERATED TO MAKE A TURN. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER WHO STATED THAT THE FUEL RAIL PRESSURE SENSOR WAS DEFECTIVE. THE VEHICLE HAD NOT BEEN REPAIRED. THE FAILURE MILEAGE WAS APPROXIMATELY 109,000.

  • 11/09/2009· ENGINE AND ENGINE COOLING,FUEL SYSTEM, OTHER,EXTERIOR LIGHTING

    2004 VOLVO S60 REGULARLY SERVICED BY VOLVO. BOUGHT NEW, WELL MAINTAINED, EXC COND, & OIL CHANGED EVER 3000 MILES. ONLY 68K MILES PRESENTLY BUT MANY PROBLEMS SINCE BOUGHT NEW. #1) REPLACING BURNED OUT REAR/FRONT HEADLIGHT BULBS CONSTANTLY. #2) CHECK ENGINE LIGHT CAME ON BEFORE 40K MILES. WASN'T TOO CONCERNED AT FIRST BECAUSE ONLY ISSUE I SEEMED TO HAVE WAS HESITATION SOMEWHAT WHEN ACCELERATING AFTER BEING PARKED. UNTIL ONE DAY VEH WOULDN'T ACCELERATE BEYOND A ROLL AFTER BEING STOPPED FOR RED LIGHT. A FEW DAYS LATER DRIVING APPROX 50 MPH UPHILL CAR STOPPED ACCELERATING AND STALLED. BOTH TIMES I WAS ABLE TO ROLL TO SIDE OF ROAD, RESTART & MAKE IT HOME. SCARED ME ENOUGH THOUGH TO TAKE TO VOLVO NEXT DAY. FUEL SENSOR GAUGE NEEDED TO BE REPLACED. WHEN I CHECKED IF COVERED UNDER RECALL - FOUND MY CAR WASN'T BASED ON VIN, ANOTHER FAIRLY COSTLY REPAIR. #3 - AC FAN WOULDN'T GO OFF ONE DAY - FAN RUNNING FULL BLAST & CONTROL SWITCH WOULDN'T REGULATE OR WORK. FAN CONTINUED TO RUN EVEN WHEN I TURNED OFF IGNITION. DEAD BATTERY NEXT MORNING NEEDED JUMP START. AC FAN MODULAR BAD - MODULAR REPAIR DONE & THEN FAN SOMEHOW BURNED OUT DUE TO NEW MODULAR WHEN MECHANIC TESTING REPAIR - NOW FAN NEEDED TO BE REPLACED. VERY COSTLY REPAIR ONCE AGAIN. #3 - CHECK ENGINE LIGHT CAME ON. AFTER MONTHS TO SEVERAL MECHANICS, CHECKING OIL, ETC. TOLD LIGHT PROBABLY JUST FAULTY. THEN CHECK OIL LIGHT BLINKS - CAR HAD LESS THAN 1/2 QT OIL & I HAD MAJOR ENGINE DAMAGE. HAD COMPLETE ENGINE REBUILT & VERY EXPENSIVE. ENGINE RUNNING GREAT. NOW 2 MOS LATER & I HEAR A METAL TO METAL NOISE/SOUND WHEN MAKING TURNS - PREFERABLY RIGHT HAND - & COMING FROM RGHT FRONT SIDE OF CAR. MECHANIC CAN'T SEE SAFETY ISSUES WHEN UP ON RACK. HAS NO CLUE. NOISE ANNOYING AND CONCERNING. IT SOUNDS LIKE WHEEL IS GOING TO FALL OFF CAR. I AM SURE IT WILL COST ANOTHER FORTUNE . HOWEVER ONCE REPAIRED - TRADING IN. I LOVED MY CAR...HOWEVER NO LONGER FEEL VEH IS SAFE OR DEPEN. *TR

  • 11/08/2010· ENGINE AND ENGINE COOLING

    TL* THE CONTACT OWNS A 2004 VOLVO S60. THE CONTACT WAS DRIVING 35 MPH WHEN THE VEHICLE ABNORMALLY SURGED FORWARD AND THEN STALLED. THE CONTACT WAS ABLE TO RESTART THE VEHICLE AS IT RESUMED NORMAL OPERATION. THE FAILURE PERSISTED AND THE VEHICLE WAS TAKEN TO THE DEALER FOR DIAGNOSTIC TESTING. THE CONTACT INQUIRED WITH THE MANUFACTURER OF NHTSA CAMPAIGN ID NUMBER: 07V226000 (ENGINE AND ENGINE COOLING) BUT WAS ADVISED THAT THE VEHICLE WAS NOT INCLUDED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER OFFERED NO FURTHER ASSISTANCE. THE FAILURE MILEAGE WAS 72,000.

  • 11/07/2006· STRUCTURE

    I WAS DRIVING MY 2004 VOLVO S60 ON THE NJ TURNPIKE. WINDS REPORTED THAT DAY TO BE UP TO 50 MPH AND I AM DRIVING AT AROUND 50 TO 60 MPH WHEN I HEARD A LOUD SOUND FROM THE REAR OF MY CAR. I STARTED TO SLOW DOWN TO ENTER ONTO THE BREAKDOWN LANE ON THE TURNPIKE DRAGGING THE BUMPER AS I PULLED OVER. WHEN I GOT OUT TO INSPECT I FOUND THAT MY BUMPER COVER HAVE BLEW OFF OF THE CAR AND WAS HANGING ON DUE TO A WIRE THAT WAS CONNECTED TO IT ON THE RIGHT SIDE. I CALLED MY VOLVO DEALER AND WAS OFFERED AN APPT TO BRING IT IN. THE SERVICE MANAGER ALONG WITH HIS REGIONAL REP IS DISPUTING THAT THIS COULD HAVE HAPPENED. THEY ARE SAYING THAT THEY HAVE NEVER HEARD OF THIS BEFORE AND THAT IT COULD NOT HAVE HAPPENED BECAUSE IT HAS NEVER HAPPENED AND WILL NOT TAKE RESPONSIBILITY FOR THE REPLACEMENT UNLESS IT IS PAID FOR BY ME. NEITHER THE DEALER OR THE REP IS CONCERNED ABOUT THE SAFETY OF THIS INCIDENT AND WHY THIS ACTUALLY HAPPENED. IT IS BY THE GRACE OF GOD THAT THIS BUMPER COVER DID NOT COMPLETELY DISLODGE CAUSING FATALITIES TO OCCUR HAD THE WIND BLEW IT IN THE PATH OF OTHER CARS ON THE ROADS. NOT ONLY AM I NOT GETTING GOOD SERVICE VOLVO IS NOT CONCERNED ABOUT SAFETY WHICH IS THE CORE OF THEIR COMMITMENT TO THE CONSUMERS. MY CHARACTER AND MY INTEGRITY AND CREDIBILITY IS BEING CHALLENGED BY THE SERVICE MANAGER AND HIS REGIONAL REP RATHER THE REASON FOR THE BUMPER COMING OFF IN THIS WAY. MY CONFIDENT IN THE SAFETY OF THE CAR AND VOLVO CUSTOMER SERVICE HAS BEEN DESTROYED. VOVLO IS SAYING THAT THIS IS THE FIRST TIME THEY HAVE HEARD OF A BUMPER BLOWING OFF. THERE IS ALWAYS A FIRST AND BEING THE FIRST DOES NOT INDICATED THAT IT'S IMPOSSIBLE TO HAVE HAPPENED. *JB

  • 11/03/2017· ENGINE

    CAR IS VOLVO S60 2004 TRIM 2.4 4 DOOR SEDAN FWD HAS 90317 MILES ON IT. FROM LAST FEW WEEKS WHEN I AM DRIVING VEHICLE IT STARTS LOSING POWER AND A WARNING COME TRY SLOW DOWN OR SHIFT UP AND MY CHECK ENGINE LIGHT STARTED BLINKING. THIS HAPPENED 4 TIMES IN LAST 1 WEEK AS THE RESULT I NEED TO PULL MY CAR TO SAFE PLACE AND RESTART THAT AND THEN IT RUNS BETTER. THIS HAS REALLY PUT ME IN DANGER TO MYSELF AND OTHER PEOPLE ON ROAD. I AM SCARE OF DRIVING THE CAR IN MULTIPLE LANE ROADS IN OTHER LANES. I AM NOW DRIVING IT ON RIGHT LANE ONLY SO THAT KEEP MYSELF AND OTHER PEOPLE SAFE FOR QUICK PULL OVER IF NEEDED. CHECK ENGINE GIVES ME CODE P0171 AND P0300. I WENT ON LINE AND FOLLOWED ADVICE AND CHANGED SPARK PLUGS, IGNITION COILS AND ALSO OXYGEN SENSOR BUT NO DIFFERENCE. STILL CAR DID SAME THING WHEN I WAS DRIVING WITH MY FAMILY. I WENT ON LINE AND SAW THAT MANY PEOPLE HAVE THAT ISSUE WITH VOLVO S60 OF THIS YEAR AND MODEL AND STRUGGLING. I THINK THIS IS SOME VOLVO S 60 2004 MODEL RECALL ISSUE AS IT IS CREATING ACCIDENTAL HAZARD TO THE OWNER OF THE CAR AND THE OTHER TRAFFIC. DR TAKYAR

  • 11/01/2018· ENGINEFire

    TL* THE CONTACT OWNS A 2004 VOLVO S60. THE CONTACT STATED THAT WHILE STATIONARY, THE ENGINE CAUGHT FIRE. THE CONTACT STATED THAT SMOKE ENTERED INTO THE CABIN OF THE VEHICLE. THE CONTACT EXITED THE VEHICLE AND OPENED THE HOOD, AND THE ENGINE WAS SURROUNDED BY FLAMES. A POLICE OR FIRE DEPARTMENT REPORT WAS NOT FILED. AN INDEPENDENT MECHANIC EXTINGUISHED THE FIRE. THERE WERE NO INJURIES SUSTAINED. A DEALER WAS NOT MADE AWARE OF THE FIRE. THE MANUFACTURER WAS NOT MADE AWARE OF THE FIRE. THE FAILURE MILEAGE WAS APPROXIMATELY 30,000.

  • 10/31/2014· POWER TRAIN,ELECTRICAL SYSTEM

    WHILE DRIVING, THE CAR JERKS VIOLENTLY - THE SAME THING HAPPENS WHEN THE CAR IS IDLING (NO JERK, ONLY AN "CLICK" SOUND). IT HAPPENS ANYTIME BUT SEEMS WORSE IN THE SUMMER BUT I THINK IT'S HOT-HEAT RELATED. THE OTHER ISSUES ARE RELATED: -THE INTERIOR LIGHTS USUALLY COME ON -THE INSTRUMENT PANEL GOES COMPLETELY BLANK/LIGHTS GO OFF/NO AVAILABLE EMERGENCY LIGHTS -THE WINDSHIELD WIPERS MAKE ONE WIPE SOMETIMES -THE "REAR PASSENGER DOOR OPEN" WARNING COMES ON -THE "BRAKE FAILURE STOP SAFELY" WARNING COMES ON AND SOMETIMES "CHECK ENGINE" LIGHT COMES ON. NOT ALL OF THESE SYMPTOMS OCCUR EACH TIME. THERE ARE MORE SEVERE AND LESS SEVERE INCIDENTS. *TR

  • 10/31/2014· FUEL SYSTEM, GASOLINE

    TL* THE CONTACT OWNS A 2004 VOLVO S60. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 40 MPH, THE VEHICLE WOULD LOSE POWER AND EXHIBIT A SUDDEN INCREASE IN ENGINE RPMS BEFORE THE VEHICLE ACCELERATED. IN ADDITION, THE CHECK ENGINE WARNING LIGHT ILLUMINATED INTERMITTENTLY. THE DEALER DIAGNOSED THAT THE FUEL PRESSURE SENSOR NEEDED TO BE REPLACED. THE VEHICLE HAD NOT BEEN REPAIRED. THE MANUFACTURER WAS NOTIFIED OF FAILURE. THE VIN WAS UNAVAILABLE. THE APPROXIMATE FAILURE MILEAGE WAS 130,000.

  • 10/30/2007· ENGINE AND ENGINE COOLING

    CARS SHUT OFF ON TWO SEPARATE OCCASIONS WITH OUT A MOMENTS NOTICE WITHIN A TWO WEEK PERIOD, ONCE AT A STOP SIGN ANOTHER TIME IN STOP AND GO TRAFFIC ON A MAJOR HIGHWAY. I HAVE ONLY OWNED THIS CAR FOR LESS THAN TWO MONTHS. THERE ARE NO SIGNALS OR CODES LISTED ON THE CAR AS TO WHY IT SHUT OFF. CAR DOESN'T HAVE PROBLEM RESTARTING AT ALL. VOLVO DEALER HAS LISTED THIS CAR AS UP TO DATE WITH ALL RECALLS. ISSUE IS YET TO BE RESOLVED, DUE TO MECHANIC'S NOT EXPERIENCING THE SHUT OFF POINT THEY ARE FAILING TO DIAGNOSE THE SITUATION PERIOD. MY SAFETY IS 1ST, HOWEVER MY CAR MAY SHUT OFF AT ANY POINT, SO I DO NOT FEEL SAFE IN THIS CAR AT ALL. *TR

  • 10/29/2009· FUEL SYSTEM, GASOLINE

    2004 VOLVO S60 R AWD WITH LESS THAN 65,000 MILES STARTED LEAKING FUEL THAT IS RUNNING DOWN THE PASSENGER SIDE OF THE GAS TANK AND THERE IS A VERY STRONG PUNGENT GAS ODOR EMITTED FROM THE PASSENGER SIDE OF THE REAR OF THE VEHICLE. TOOK THE CAR TO VOLVO OF GEORGETOWN AND LOCAL VOLVO MECHANIC WHO BOTH TOLD ME THAT THE VEHICLE NEEDED A NEW FUEL PUMP BUT I WAS NOT COVERED UNDER THE S60 FUEL PUMP RECALL A FEW YEARS PRIOR. BIG SAFETY HAZARD AND CONCERN! *TR

  • 10/28/2008· ENGINE AND ENGINE COOLING

    TL*THE CONTACT OWNS A 2004 VOLVO S60. THE CONTACT STATED THAT THE VEHICLE WOULD SPORADICALLY STALL WITHOUT WARNING. SPEED WAS NOT A FACTOR DURING THE FAILURES. A MECHANIC INSPECTED THE VEHICLE, BUT THE CAUSE OF THE FAILURE COULD NOT BE DETERMINED. THE VIN WAS EXCLUDED FROM NHTSA CAMPAIGN ID NUMBER 07V226000 (ENGINE AND ENGINE COOLING). AS OF OCTOBER 28, 2008, THE VEHICLE HAS NOT BEEN REPAIRED. THE FAILURE MILEAGE WAS 55,000 AND CURRENT MILEAGE WAS 58,888. UPDATED 12-02-08 *BF UPDATED 12/02/08. *JB

  • 10/26/2012· ENGINE

    WHILE DRIVING @ APPROXIMATELY 40 MPH THE VEHICLE MENTIONED ABOVE LOSS POWER AND STALLED, RESTART THE CAR AND AGAIN IT STALLED. DRIVER WAS ABLE TO DRIVE HOME AND PARKED THE CAR. *TR

  • 10/26/2011· FUEL SYSTEM, GASOLINE

    TL* THE CONTACT OWNS A 2004 VOLVO S60. THE CONTACT STATED THAT THE VEHICLE WOULD FAIL TO ACCELERATE WHEN DRIVING AT VARIOUS SPEEDS. THE CONTACT ALSO STATED THAT THE VEHICLE WOULD INTERMITTENTLY STALL DURING THE FAILURE. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER AND AN INDEPENDENT REPAIR SHOP TO HAVE THE FAILURE DIAGNOSED. THE CONTACT WAS INFORMED THAT THE FAILURE WAS DUE TO THE FUEL PRESSURE SYSTEM. THE CONTACT WAS ALSO INFORMED THAT THE VEHICLE WAS NOT INCLUDED IN THE RECALL ASSOCIATED WITH NHTSA CAMPAIGN ID NUMBER 09V483000 (FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP). THE FAILURE MILEAGE WAS 67,000.

  • 10/25/2004· TIRES

    BOUGHT VOLVO S60 AWD FROM VOLVO OF DANBURY JULY 2004. SEPTEMBER 1, 2004 NOTICED A BUBLE ON THE REAR DRIVERS SIDE TIRE. ON 10/25/2004 MY WIFE HAD A BLOW OUT ON I84 ON THE FRONT DRIVERS SIDE TIRE WHILE DRIVING ON A NEWLY PAVED HIGHWAY ROAD. NEARLY INJURING HERSELF AND CARS AROUND HER ON THE 3 LANE HIGHWAY SHE BARELY MADE IT OVER TO THE BREAKDOWN LANE. THE ENTIRE WALL OF THE TIRE WAS SEPERATE FROM THE REST OF THE TIRE ALL THE WAY AROUND. THE TIRE IS A PIRELLI P6 FOURSEASONS TIRE. P235/45 R17. ONCE THE DOUGHNUT TIRE WAS PUT ON I IMMEDIATELY DROVE TO THE NEAREST VOLVO DEALER WHERE THE CAR WAS BOUGHT, AND THEY WOULD REPLACE THE TIRE BUT I WOULD HAVE TO PAY FOR BOTH TIRES AT A COST OVER 300 IN TOTAL. I STATED THAT THE CAR WAS BRAND NEW AND ONLY HAD 8K MILES, AND THEY SAID I WOULD NEED TO CONTACT PIRELLI. I CALLED PIRELLI AND THEY SAID I WOULD NEED TO CONTACT AN AUTHORIZED DEALER FOR INSPECTION. I CALLED THE AUTHORIZED DEALER AND THEY SAID THERE WAS NOTHING THEY COULD REPORT BECAUSE ALL WAS DUE TO ROAD HAZARDS. MY WIFE DID NOT HIT ANYTHING, THEREFORE THESE TIRES ARE NOT MADE FOR DRINVING ON NORMAL ROADS ESPECIALLY WITH ONLY 8K MILES ON THE TIRES. I PUT A COMPLAINT INTO VOLVO CORPORTATE AND THEY HAVE NOT RETURNED MY CALL. MY CONCERN IS FOR MY WIFES SAFETY AND THE FINANCIAL BURDEN OF REPLACING NEW TIRES ESPECIALLY IN A CAR THAT IS KNOWN FOR SAFETY, AND FOR THE AMOUNT OF MONEY WE PAID FOR THE CAR. NO ONE IS TAKING RESPONSIBILITY AND VOLVO KEEPS PUTTING THESE TIRES ON THEIR CARS THAT ARE GOING TO CAUSE A SERIOUS ACCIDENT TO EITHER MY WIFE AND OR THE CARS THAT ARE DRIVING NEXT TO HER.*AK

  • 10/25/2004· TIRES

    DRIVER'S SIDE FRONT TIRE BLEW OUT WHILE TRAVELING AT 55 MPH. DRIVER SIDE REAR TIRE WAS ALSO DEFECTIVE, IT HAD A BUBBLE ON THE SIDEWALL.*AK

  • 10/24/2008· POWER TRAIN

    ANGLE GEAR FAILURE IN VOLVO S60R AWD. *TR

  • 10/21/2021· AIR BAGS,FUEL/PROPULSION SYSTEM

    RECALL AIRBAGS- FUEL GAUGE GOES UP AND DOWN NEVER REGISTERS CORRECTLY

  • 10/21/2012· PARKING BRAKE,SERVICE BRAKES

    GOOD AFTERNOON, WE HAVE EXPERIENCED A CATASTROPHIC FAILURE OF THE EMERGENCY BRAKE, WHEREBY THE BRAKE LINING OF THE E-BRAKE IS OF AN "ORGANIC" COMPOUND AND ACCORDING TO THE VOLVO TECHNICIAN "SWELLS" WHEN IT GETS WET, CAUSING THE E-BRAKE TO LOCK-UP. MY BRIDE WAS IN OUR NEIGHBORHOOD WHEN THIS OCCURRED, CAUSING THE ENTIRE BRAKING ASSEMBLY AND ASSOCIATED PARTS TO BE RIPPED AND BUSTED LOOSE. VOLVO CHARGED US $2100 IN PARTS AND LABOR TO "FIX" THIS. VOLVO TECHS DID SAY THAT THIS HAPPENS ALOT, BUT ALOT AT SPEED (FASTER THAN 25MPH). CAN YOU IMAGINE THIS E-BRAKE LOCK-UP AT HIGHWAY SPEEDS. HOW FREQUENTLY HAS THIS HAPPENED? I HAVE PICTURES OF THE AFFECTED PARTS. THIS IS TOTALLY UNSAFE AND VOLVO KNOWS ABOUT IT. *TR

  • 10/20/2009· ENGINE AND ENGINE COOLING

    TL* THE CONTACT OWNS A 2004 VOLVO S60. THE CHECK ENGINE WARNING LIGHT WAS ILLUMINATED ON THE INSTRUMENT CONTROL PANEL. HE RECEIVED ENGINE ERROR CODES THAT WERE REFERENCED IN RECALL ID NUMBER: 07V226000. THE VEHICLE HAS NOT BEEN TAKEN TO THE DEALERSHIP. THE CURRENT AND FAILURE MILEAGES WERE 62000. UPDATED 11/3/09 *CN THE CONSUMER STATED THE FUEL RAIL SENSOR IS BAD AND HIS VEHICLE SHOULD HAVE BEEN INCLUDED IN THE RECALL. UPDATED 11/05/09/.*JB

  • 10/19/2010· FUEL SYSTEM, GASOLINE

    TL*THE CONTACT OWNS A 2004 VOLVO S60R. THE CONTACT WAS DRIVING APPROXIMATELY 10 MPH, THE ENGINE COMPLETELY STALLED AND THE CHECK ENGINE WARNING INDICATOR ILLUMINATED. THE ENGINE RESTARTED AND THE VEHICLE BEGAN FUNCTIONING NORMALLY. THE FAILURE CONTINUED TO OCCUR SPORADICALLY. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHO STATED THAT THE FUEL PUMP NEEDED TO BE REPLACED, AND ALSO ADVISED THE CONTACT OF NHTSA RECALL CAMPAIGN ID NUMBER 09V483000 (FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP). THE VEHICLE WAS TAKEN TO THE DEALER TO BE REPAIRED; HOWEVER, THE VOLVO MODEL YEAR 2004 S60R WAS NOT INCLUDED IN THE RECALL. THE 2004 VOLVO S60 WAS INCLUDED IN THE RECALL DEFECT. THE VEHICLE WAS BEING REPAIRED AT THE OWNER'S EXPENSE. THE FAILURE MILEAGE WAS APPROXIMATELY 35,000. UPDATED 2/28/11 *CN UPDATED 03/03/11*JB

  • 10/17/2017· STEERING,ENGINE,FUEL/PROPULSION SYSTEM

    IN STOP AND GO TRAFFIC, MY FOOT WAS ON THE BRAKE TO SLOW DOWN. I TOOK MY FOOT OFF THE BRAKE AND STEPPED ON THE ACCELERATOR AS TRAFFIC MOVED AGAIN, THERE WAS NO RESPONSE TO MY FOOT ON THE GAS PEDAL. THE FUEL TANK, WHICH I HAD JUST FILLED 10 MILES BEFORE, SHOWED AS EMPTY ON THE FUEL GAGE. I WAS VERY, VERY SLOWLY ROLLING FORWARD WITH RESIDUAL MOMENTUM AND MY STEERING WASN'T WORKING. THERE WAS JUST ENOUGH PLAY IN THE WHEEL AND FORWARD MOMENTUM TO AIM AND ARRIVE AT THE SHOULDER OF THE HIGHWAY. THIS WAS ON RTE 156 IN MONTEREY COUNTY, CALIFORNIA, WHERE VERY DANGEROUS ACCIDENTS HAPPEN ALL THE TIME. CAR HAD TO BE TOWED AND THE DEALERSHIP HAS BEEN UNABLE TO REPLICATE FAILURE. IT WAS OUTRAGEOUSLY DANGEROUS AND I WAS ALONE WITH MY 11-YEAR-OLD CHILD. SO FRIGHTENING!!!

  • 10/16/2012· FUEL/PROPULSION SYSTEM

    TL* THE CONTACT OWNS A 2004 VOLVO S60. THE CONTACT STATED THAT WHILE TRAVELING 30 MPH THE INSTRUMENT PANEL BEGAN TO ILLUMINATE THEN THE VEHICLE STALLED. THE VEHICLE WAS ABLE TO BE RESTARTED TO PROCEED TO THE CONTACT'S DESTINATION. THE VEHICLE WAS TAKEN TO A DEALER WHERE IT WAS FOUND THAT THE FUEL INJECTOR HAD FAILED. THE MANUFACTURER WAS CONTACTED AND INFORMED THE CONTACT THAT THE VEHICLE WAS NOT INCLUDED IN NHTSA CAMPAIGN ID NUMBER: 09V483000 (FUEL SYSTEM, GASOLINE: DELIVERY: FUEL PUMP). THE FAILURE AND CURRENT MILEAGE WAS 86,100.

  • 10/16/2011· ENGINE AND ENGINE COOLING

    AT ANY GIVEN TIME THE VEHICLE STALLS. I LOOSE ALL POWER AND HAVE TO RESTART THE CAR. I'VE TAKEN THE CAR TO THE DEALER THEY DON'T GIVE ME AN ANSWER. FINALLY THEY GAVE ME A LIST OF ITEMS THAT SAY MAY BE THE PROBLEM, BUT ARE NOT SURE IT'S THE PROBLEM. *TR

  • 10/13/2020· AIR BAGS,STRUCTURECrash

    MY SON WAS IN A SIDE IMPACT COLLISION ON THE PASSENGER SIDE OF HIS 2004 VOLVO S60. HE WAS IN A RURAL AREA AND EITHER DIDN'T SEE THE ONCOMING CAR OR MISSED HIS STOP SIGN AND THE ONCOMING DRIVER WAS UNABLE TO STOP. THE OTHER DRIVER IS UNINJURED BUT MY SON IN SEVERELY INJURED WITH A GRADE 3 DAI HEAD INJURY. HE WAS WEARING HIS SEAT BELT. THE SIDE AIRBAGS DEPLOYED BUT NOT THE ONE IN THE STEERING WHEEL. IN AN EMAIL VOLVO TOLD ME THIS IS HOW THE AIRBAGS ARE DESIGNED AND THAT THE DRIVER AIRBAGS WILL NOT DEPLOY ON SIDE IMPACT. IF THAT IS CORRECT INFORMATION, THIS NEEDS TO CHANGE. THE ONLY SIGNIFICANT INJURY MY SON HAS IS WHERE HIS HEAD HIT THE STEERING WHEEL, IF THAT AIRBAG HAD DEPLOYED HIS INJURIES WOULD HAVE POTENTIALLY BEEN MUCH LESS. THE AIRBAGS ARE ALREADY THERE, I DON'T UNDERSTAND WHY THEY CAN'T JUST DEPLOY ON ANY SIGNIFICANT IMPACT. I WILL INCLUDE PICTURES.

  • 10/11/2016· FUEL/PROPULSION SYSTEM

    GASOLINE FILL OVERFLOWS FREQUENTLY WHEN PUTTING IN FUEL, REGARDLESS OF AMOUNT OF FUEL ALREADY IN THE TANK.

  • 10/07/2010· ENGINE AND ENGINE COOLING

    TL*THE CONTACT OWNS A 2004 VOLVO S60R. WHILE DRIVING APPROXIMATELY 35-40 MPH, THE VEHICLE BEGAN JERKING AND SUDDENLY STALLED. THE CONTACT PULLED OVER AND RESTARTED THE VEHICLE WHICH FUNCTIONED PROPERLY. THE FAILURE OCCURRED TWICE AFTER THE INITIAL TIME. THE VEHICLE WAS TOWED TO AN AUTHORIZED DEALER WHERE THE CONTACT WAS INFORMED THAT THE FUEL PRESSURE SENSOR NEEDED TO BE REPLACED. THE CONTACT REFERENCED RECALL 07V226000 (ENGINE AND ENGINE COOLING) BUT WAS TOLD THAT THE VEHICLE WAS NOT INCLUDED. THE VEHICLE WAS REPAIRED. THE FAILURE MILEAGE WAS APPROXIMATELY 49,000 AND THE CURRENT MILEAGE WAS APPROXIMATELY 52,000.

  • 10/04/2011· FUEL SYSTEM, GASOLINE

    I OWN A 2004 VOLVO S60. I RECENTLY FOUND OUT THAT THERE IS A RECALL ON MY VEHICLE AFTER MY MECHANIC TOLD ME MY CHECK ENGINE LIGHT WAS DUE TO THIS RECALL. VOLVO SAYS THERE IS NO SUCH RECALL AT FIRST, BUT UPON CALLING THE CUSTOMER SERVICE NUMBER I FOUND OUT THAT THERE IS. HOWEVER, THEY SAY IT IS VIN SPECIFIC AND THAT MINE IS NOT COVERED. MY MECHANIC SAYS THAT THIS NEEDS TO BE TAKEN CARE OF, FOR THIS PROBLEM CAN CAUSE MY ENGINE TO STALL OUT AT ANYTIME AND CAUSE MY STEERING WHEEL TO JERK AROUND ON THE HIGHWAY. TO ME, THIS IS A HUGE PROBLEM, SOUNDS LIKE THAT IT COULD POTENTIALLY KILL ME ON THE ROAD. HOW CAN SOMETHING THAT CAN BE THIS POTENTIALLY DANGEROUS NOT BE VOLVOS RESPONSIBILITY TO FIX? JUST BECAUSE MY VIN NUMBER IS DIFFERENT DOES NOT MEAN THE PROBLEM IS ANY LESS SERIOUS, THOUGH VOLVO SEEMS TO THINK IT IS. *TR

  • 10/02/2008· ELECTRICAL SYSTEM

    DRIVING ALONG THE HIGHWAY AT BOUT 70 MPH, THE CAR SUDDENLY HESITATES AND LOSES POWER (THE RPM READER, AND SPEEDOMETER FALL TO 0). THE CAR THEN REGAINS POWER AND THEN IT JERKS AND HESITATES, ONCE AGAIN LOSING POWER. THIS TIME THE POWER STAYS OUT. HAVEN'T HAD THE PROBLEM FIXED YET THE INITIAL ACCELERATION OF THE CAR IS EXTREMELY SLOW AND IT REQUIRES A HARD PRESS ON THE GAS TO GET THE CAR IN MOTION. THE POWER DOESN'T WORK FOR THE FOLLOWING FUNCTIONS: POWER LOCK (INCLUDING THE REMOTE) ALL STEERING WHEEL FUNCTIONS (RADIO AND CRUISE CONTROL) HEADLIGHTS TURN SIGNALS WINDSHIELD WIPERS SUN ROOF SIDE AND REAR VIEW MIRRORS AIR CONDITIONING CONTROLS ALL GAUGES IN THE DASHBOARD. *TR

  • 10/02/2008· ENGINE AND ENGINE COOLING,FUEL SYSTEM, GASOLINE

    TL*THE CONTACT'S SPOUSE OWNS A 2004 VOLVO S60. ON APPROXIMATELY TWENTY OCCASIONS, THE VEHICLE WOULD COMPLETELY SHUT OFF AND NEED TO BE RESTARTED INTERMITTENTLY. THE FAILURE OCCURRED WHILE BRAKING OR TURNING THE VEHICLE. THE DEALER WAS ABLE TO DUPLICATE THE FAILURE, BUT COULD NOT GET AN ERROR CODE FROM THE DIAGNOSTIC MACHINE. RECALL NUMBER 07V226000 IS REGARDING THE SAME ISSUE; HOWEVER, THE VIN IS NOT INCLUDED. THE CURRENT MILEAGE WAS 92,000 AND FAILURE MILEAGE WAS 91,000.

  • 10/02/2003· POWER TRAIN

    VEHICLE WITH AUTOMATIC TRANSMISSION HAS A SERIOUS DESIGN FLAW THAT RESULTS IN A SERIOUS DELAY WHEN DECELERATING RAPIDLY. THE DELAY MAKES IT SEEM AS THOUGH THE THROTTLE HAS "STUCK" FOR 2-3 TENTHS OF A SECOND. THE "R" IS TOUTED AS A PERFORMANCE VEHICLE AND THIS DELAY IN THROTTLE RESPONSE IS DOWN RIGHT DANGEROUS WHEN THE VEHICLE IS DRIVEN HARD. THIS DELAY OCCURS EVERY TIME ONE DECELERATES QUICKLY FROM FULL THROTTLE. VOLVO SAYS IT IS "NORMAL". *JB. *AK

  • 09/28/2015· FUEL/PROPULSION SYSTEM

    TL* THE CONTACT OWNS A 2004 VOLVO S60. THE CONTACT STATED THAT WHEN TURNING THE KEY INTO THE IGNITION SWITCH, THE VEHICLE FAILED TO START. THE VEHICLE WAS TOWED TO AN INDEPENDENT MECHANIC WHO DIAGNOSED THAT THE FUEL PUMP NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE VEHICLE WAS NOT INCLUDED IN NHTSA CAMPAIGN NUMBER: 09V483000 (FUEL SYSTEM, GASOLINE). THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 170,000.

  • 09/27/2010· FUEL SYSTEM, GASOLINE

    MY CAR STALLED TWICE AT LOW SPEED, BOTH TIMES WAS ABLE TO RE-START IMMEDIATELY. AFTER THE 2ND INCIDENT, THE CHECK ENGINE LIGHT ILLUMINATED WITH A GENERIC OBD-II CODE OF P0192. ONLINE RESEARCH HAS FOUND THIS CODE RELATES TO THE FAILURE OF THE VEHICLE'S FUEL PRESSURE SENSOR. VOLVO HAS RECALL #R-181 IN PLACE BUT I AM TOLD BY VOLVO CARE THAT MY CAR IS EXCLUDED FROM ELIGIBILITY FOR THIS RECALL BASED ON THE CHASSIS NUMBER - DESPITE HAVING THE SAME ENGINE CODE (61) AND EXPERIENCING THE SAME ISSUE AS DESCRIBED IN THE VOLVO RECALL NOTICE. I HAVE FOUND A NUMBER OF SIMILAR COMPLAINTS ON VARIOUS WEBSITE FORUMS AND EVEN THIS (NHTSA) WEBSITE. IT WOULD SEEM TO ME THAT VOLVO MAY HAVE TO RE-VISIT THE CRITERIA FOR HOW THEY DETERMINED WHICH VEHICLES ARE AFFECTED BY THIS FAULTY FUEL PRESSURE SENSOR. HAVING TO PAY $300+ OUT OF POCKET FOR A KNOWN FAULTY PRODUCT IS INSULTING. *TR

  • 09/27/2007· STEERING,ENGINE AND ENGINE COOLING

    LTR RE 2004 VOLVO S60 2.5 T STEERING DEFECT; SEEKING STEERING OF MY VEHICLE BE CORRECTED, RE-ENGINEERED TO THAT OF ANY CURRENT VOLVO SEDAN; PLEASE CONTACT HER BY MAIL OR PHONE WITHIN 14 DAYS OF THIS LETTER. *KB THE CONSUMER STATED THE TIRES WERE RUBBING AGAINST THE STEERING WELL WHEN MAKING TURNS. THE DEALER PERFORMED A TEMPORARY FIX BY INSTALLING A STEERING RACK LIMITER TO PREVENT THE TIRE RUBBING. THE CONSUMER CALLED THE DEALER BACK ONCE THE PROBLEM RETURNED AND WAS THEN INFORMED THAT THERE WAS A STEERING ENGINEERING DEFECT WITH THE VEHICLE AND THE MANUFACTURER WAS OFFERING A STEERING REPLACEMENT KIT THAT COULD BE INSTALLED AT NO COST. ONCE THE REPLACEMENT KIT WAS INSTALLED, THE CONSUMER SOON DISCOVERED THE STEERING RADIUS WAS INCREDIBLY DIMINISHED AND THAT SHE COULD NO LONGER MAKE U-TURNS AT AN INTERSECTION. THE DEALER TOLD THE CONSUMER THE STEERING KIT WAS THE ONLY SOLUTION THAT VOLVO OFFERED. THE CONSUMER STATED THE COOLANT LIGHT WAS ON. THE DEALER STATED THE RADIATOR WAS LEAKING. *JB