Safety ratings
2002 Volvo S60 4-DR. w/SAB
- Lane departure warningNo
- Forward collision warningNo
- Electronic stability controlOptional
Crash test videos & photos
No public crash-test footage is available for this vehicle.
Recalls (9)
- AIR BAGS:FRONTAL:DRIVER SIDE:INFLATOR MODULECampaign 21V766000 · 30/09/2021
Volvo Car USA, LLC (Volvo Car) is recalling certain 2001-2006 S80 and 2001-2009 S60 vehicles. The driver's air bag inflator may explode during deployment, due to propellant degradation occurring after long-term exposure to high absolute humidity, high temperatures, and high temperature cycling.
Risk: An inflator explosion may result in sharp metal fragments striking the driver or other occupants, resulting in serious injury or death.
Fix: Dealers will replace the driver's air bag, free of charge. Owner notification letters were mailed November 29, 2021. Owners may contact Volvo Car customer service at 1-800-458-1552. Volvo's number for this recall is R10125.
- SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:MASTER CYLINDERCampaign 07E023000 · 29/03/2007
CERTAIN CARDONE MASTER CYLINDERS WITH PART NUMBERS 10-2925, 10-2987, 10-2987MZA, 10-3083, 11-3015, 11-3042, 11-3044, 11-3045, 11-3047, 11-3064, AND 11-3156, AND WITH DATE CODES LOWER THAN DCA7078 SOLD AS REPLACEMENT EQUIPMENT FOR USE ON THE VEHICLES LISTED ABOVE. THE SEAL ON MASTER CYLINDER CAN FAIL AND LEAK BRAKE FLUID.
Risk: LOSS OF BRAKE FLUID CAN RESULT IN POOR BRAKING PERFORMANCE, POSSIBLY RESULTING IN A VEHICLE CRASH.
Fix: CARDONE WILL NOTIFY OWNERS AND OFFER TO REPURCHASE ANY DEFECTIVE MASTER CYLINDERS. THE RECALL BEGAN DURING APRIL 2007. OWNERS CAN CONTACT CARDONE AT 1-800-777-4780.
- EQUIPMENT:OTHER:LABELSCampaign 03V305000 · 21/08/2003
CERTAIN PASSENGER VEHICLES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 110, "TIRE SELECTION AND RIMS." THE TIRE PRESSURE LABEL IS INCORRECT. THESE VEHICLES DID NOT HAVE THE "MAX LOAD VEHICLE CAPACITY WEIGHT" INFORMATION ON THE LABEL.
Risk: THIS DOES NOT MEET THE REQUIREMENTS OF THE STANDARD.
Fix: OWNERS WILL BE PROVIDED WITH A CORRECTED LABEL. IF THE OWNER SO DESIRES, A DEALER CAN INSTALL THE LABEL FOR THEM. OWNER NOTIFICATION BEGAN ON DECEMBER 8, 2003. OWNERS SHOULD CONTACT VOLVO AT 1-800-458-1552.
- FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMPCampaign 09V483000 · 18/12/2009
VOLVO IS RECALLING CERTAIN MODEL YEAR 2001-2005 S80, MODEL YEAR 2001-2004 V70, S60, XC70 AND MODEL YEAR 2003-2005 XC90 VEHICLES SOLD IN OR REGISTERED IN THE STATES OF ALABAMA, ARIZONA, ARKANSAS, CALIFORNIA, FLORIDA, GEORGIA, HAWAII, KENTUCKY, LOUISIANA, MISSISSIPPI, NEVADA, NEW MEXICO, NORTH CAROLINA, OKLAHOMA, SOUTH CAROLINA, TENNESSEE, TEXAS, UTAH, VIRGINIA AND THE U.S. TERRITORIES. WHEN EXPOSED TO CERTAIN ENVIRONMENTAL CONDITIONS (HOT CLIMATE AND TEMPERATURE CYCLING) OVER TIME AND IN COMBINATION WITH VARYING FUEL QUALITY, THE FUEL PUMP CAN DEVELOP CRACKS IN THE FUEL PUMP FLANGE.
Risk: IF THE CONDITION OCCURS VEHICLE OWNERS MAY NOTICE FUEL SMELL AND/OR FUEL LEAK WHICH, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.
Fix: DEALERS WILL INSPECT THE FUEL PUMP INSTALLED IN THE VEHICLE, AND IF NECESSARY REPLACE THE FUEL PUMP WITH A PART OF A MODIFIED DESIGN. THIS SERVICE WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON JANUARY 15, 2010. OWNERS MAY CONTACT VOLVO AT 1-800-458-1552.
- VEHICLE SPEED CONTROLCampaign 06V441000 · 15/11/2006
ON CERTAIN PASSENGER VEHICLES, A COMBINATION OF THROTTLE POSITIONING SENSOR IRREGULARITIES, A DIRTY THROTTLE HOUSING, AND/OR INEFFICIENT SOFTWARE CALIBRATION MAY CAUSE A WARNING LAMP TO LIGHT AND THE SUBSEQUENT ONSET OF LIMP HOME MODES.
Risk: THIS RESULTED IN A HIGH NUMBER OF VEHICLES GOING INTO THE LIMP HOME MODE WITHOUT NEED.
Fix: DEALERS WILL INSTALL THE CURRENT SOFTWARE UPGRADE ONTO THE INVOLVED VEHICLES. THE RECALL BEGAN ON DECEMBER 29, 2006. OWNERS MAY CONTACT VOLVO AT 1-800-458-1552.
- EQUIPMENT:ELECTRICAL:NAVIGATIONAL SYSTEM(GLOBAL POSITIONING SYSTEM)Campaign 10V566000 · 08/11/2010
VOLVO IS RECALLING CERTAIN VEHICLES EQUIPPED WITH GARMIN 760 PORTABLE GLOBAL POSITIONING SYSTEM (GPS) UNITS BECAUSE THE BATTERIES ON THOSE UNITS MAY OVERHEAT.
Risk: AN OVERHEATED BATTERY COULD LEAD TO A FIRE.
Fix: VOLVO ADVISES OWNERS TO PLEASE STOP USING THE GARMIN PORTABLE GPS DEVICE IMMEDIATELY, AND VISIT THE GARMIN WEBSITE TO DETERMINE IF THEIR UNIT IS AFFECTED. THE UNIT'S BATTERY WILL BE REPLACED WITH A NEW BATTERY AND A SPACER WILL BE INSERTED ON TOP OF THE BATTERY NEXT TO THE PCB. THIS SERVICE WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON NOVEMBER 18, 2010. OWNERS MAY CONTACT GARMIN AT 866-957-1981 OR VISIT GARMIN'S WEBSITE AT WWW.GARMIN.COM/NUVIBATTERYPCBRECALL.
- FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMPCampaign 07V152000 · 05/04/2007
ON CERTAIN VEHICLES ORIGINALLY SOLD IN OR CURRENTLY REGISTERED IN THE STATES OF ARIZONA AND NEVADA, DUE TO THE COMBINATION OF FUEL QUALITY AND CLIMATE CONDITIONS, THE FUEL PUMP MAY, IN CERTAIN CASES, EXPERIENCE A REDUCED FUNCTIONALITY. THE MOST COMMON SYMPTOMS WOULD BE FUEL ODOR.
Risk: FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE COULD RESULT IN A FIRE.
Fix: DEALERS WILL REPLACE THE FUEL PUMP FREE OF CHARGE. THE RECALL BEGAN ON JULY 10, 2007. OWNERS MAY CONTACT VOLVO AT 1-800-458-1552.
- AIR BAGS:FRONTAL:DRIVER SIDE:INFLATOR MODULECampaign 20V681000 · 04/11/2020
Volvo Car USA LLC (Volvo Car) is recalling certain 2001-2003 S80 and S60 vehicles sold or ever registered in Alabama, Arkansas, Florida, Georgia, Hawaii, Louisiana, Mississippi, North Carolina, Oklahoma, South Carolina, Tennessee, Texas, Puerto Rico, American Samoa, Guam, the Northern Mariana Islands (Saipan), and the U.S. Virgin Islands. The driver side frontal air bag inflator may rupture, sending metal fragments into the passage compartment, when the driver side air bag is deployed.
Risk: Metal fragments can strike vehicle occupants increasing the risk of serious injury or death.
Fix: Volvo Car will notify owners, and dealers will replace the driver side air bag module, free of charge. The recall began April 20, 2021. Owners may contact Volvo Car customer service at 1-800-458-1552. Volvo Car's number for this recall is R10058.
- EQUIPMENT:OTHER:LABELSCampaign 03V284000 · 01/08/2003
CERTAIN PASSENGER CARS FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 225, "CHILD RESTRAINT ANCHORAGE SYSTEMS." THE SECOND ISOFIX GUIDE WAS NOT INSTALLED IN THESE VEHICLES AND, IN CERTAIN CASES, THE OWNER'S MANUAL ISOFIX INFORMATION IS INCORRECT.
Risk: THIS DOES NOT MEET THE REQUIREMENTS OF THE STANDARD.
Fix: OWNERS WILL RECEIVE A LETTER/PACKAGE CONSISTING OF THE SECOND ISOFIX GUIDE WITH INSTALLATION INSTRUCTIONS, AND IN CERTAIN CASES, THE CORRECTED OWNER'S MANUAL MAY BE PROVIDED. IF THE OWNER WANTS TO TAKE THEIR VEHICLE TO A VOLVO DEALER FOR INSTALLATION OF THE GUIDE, IT WILL BE PERFORMED AT NO CHARGE TO THE OWNER. OWNER NOTIFICATION BEGAN ON DECEMBER 19, 2003. OWNERS SHOULD CONTACT VOLVO AT 1-800-458-1552.
Owner complaints
Most-reported areas
- FUEL SYSTEM45
- GASOLINE40
- ELECTRICAL SYSTEM36
- FUEL/PROPULSION SYSTEM25
- VEHICLE SPEED CONTROL21
- TIRES20
- POWER TRAIN15
- ENGINE AND ENGINE COOLING13
Read individual complaints (50 most recent)
These are unverified consumer reports filed with NHTSA, shown as submitted.
- 12/30/2015· ELECTRICAL SYSTEM
VEHICLE GAUGES TEND TO ALL GO OFF AND ALL DIALS GO DOWN AS IF VEHICLE ISN'T ON. THIS IS A COMMON PROBLEM AMONG VOLVOS AND THIS HASN'T BEEN RECALLED. I WAS DRIVING AT LEAST 70 MPH ON THE HIGHWAY AND THIS HAPPENED TO ME. *JS
- 12/29/2014· FUEL SYSTEM, GASOLINE
I HAVE A GAS/FUME SMELL COMING FROM MY CAR ,I CAN SMELL THE FUMES WHEN I STAND NEXT TO VEHICLE. DO YOU KNOW WHAT I SHOULD CHECK OR ANY RECALLS FOR THIS VEHICLE. THANK YOU *TR
- 12/28/2008· FUEL SYSTEM, GASOLINE
I HAVE A VOLVO S60 2002 AND IN OCTOBER IN A CHEKPOINT THE BORDER PATROL AGENT NOTICED AN ODOR OF FUEL AND A LEAK HE WAS SOME WHAT ALARMED AND SO I WAS INSPECTED AND SO ON I STARTED TO RESEARCH FOR THIS PROBLEM AND FOUND THAT MY CAR HAD A RECALL ON THE FUEL PUMP NHTSA CAMPAIGN 07V152000 THAT MATCHED ALL THE SY MPTOMS AND SO I CALL TO VOLVO AND THEY SAID THAT I DON'T HAVE A RECALL BUT AN EXTENDED WARRANTY ON THE FUEL PUMP, AND SO I WENT TO THE DEALER LEFT THE CAR PICKED IT UP AND NOW MY CAR NOT ONLY LEAKS FUEL ON THE OUTSIDE BUT INSIDE I HAVE A STRONG FUEL FUMES SMELL AS WELL AND SO I CONTACTED VOLVO AGAIN NOW VIA EMAIL AND WHAT THEY SAID IS THAT THEY ARE NO EXACTLY RESPONSIBLE FOR THE WAY THEIR FRANCHISES WORK LIKE THE HAVE A MIND OF THEIR OWN, THE PROBLEM FOR ME IS THAT THE NEXT AVAILABLE VOLVO DEALER IS 4 HORS AWAY, SO WHAT I AM SUPPOSED TO DO! THE COST OF REPLACING THE FUEL PUMP IS LIKE $700.00...................! I DO HAVE LIKE A HEADACHE LIKE EVERY DAY BECAUSE THE FUMES.....! *TR
- 12/22/2005· TIRES
DT: THE CONTACT HAS REPLACED 5 PIRELLI TIRES IN FIRST 20,000 MILES OF OWNERSHIP BASED ON PHONE CONVERSATION ON 12-22-2005. RE EVOQ 10131977) SMCH. LAST TIRE REPLACED LAST WEEK, , LEAKED AIR AT BOTH INNER AND OUTER WHEEL WEIGHTS. *AK
- 12/11/2013· FUEL SYSTEM, GASOLINE
SMELL GASOLINE, HAD THAT FIX, BUT AUTO HARD START WHEN HOT, NOT WHEN COLD, TAKE AWHILE FOR AUTO TO START, BELIEF TO BE THE GASOLINE PUMP. NEED RECALL INF. THANK YOU [XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6). *TR
- 12/10/2003· SUSPENSION,ELECTRONIC STABILITY CONTROL,ELECTRICAL SYSTEM,STRUCTURE
WHILE DRIVING AT HIGH SPEEDS, THE REAR OF THE VEHICLE WOULD SPIN IF THE VEHICLE WAS TURNED TOO FAR IN EITHER DIRECTION. THE DEALER COULD NOT DETERMINE THE PROBLEM, BUT THERE WAS A LACK OF STABILITY IN THE REAR OF THE VEHICLE. *AK THE CONTROL ARM BUSHING WAS REPLACED. THE CONSUMER STATED THAT THE VEHICLE LOST CONTROL,THE CONSOLE HAD FAILED, THE LOCKS HAD BECOME INOPERATIVE, GRINDING NOISES WOULD OCCUR ON SHARP TURNS, AND THE VEHICLE WOULD LOSE TRACTION. *SCC *JB
- 12/03/2005· POWER TRAIN
THE ANGEL GEAR FAILED (ALSO KNOWN AS THE BEVEL GEAR) CAUSING A LOSS OF THE AWD SYSTEM. SYMPTOMS INCLUDE EXCESSIVE TORQUE STEER AND EXCESSIVE FRONT WHEEL SPIN. >$2300 REPAIR. DEALER INDICATED THAT THERE WAS NO SPECIFIC REASON FOR THE FAILURE AND THAT THERE WAS NO PREVENTIVE MAINTENANCE ON THIS PART. *JB
- 12/02/2007· FUEL SYSTEM, GASOLINE
THIS IS IN REFERENCE TO NHTSA CAMPAIGN NO. 07V152000. REF. FUEL SYSTEM, GASOLINE: DELIVERY:FUEL PUMP. IN THIS CASE YOU INDICATE THAT THE PROBLEM INVOLVES VEHICLES REGISTERED IN ARIZONA AND NEVADA. I AM HAVING THIS PROBLEM WITH A VEHICLE IN FLORIDA. MAYBE THIS PROBLEM IS NOT LIMITED TO ONLY 2 STATES. *TR
- 11/29/2010· VEHICLE SPEED CONTROL
TL*THE CONTACT OWNS A 2002 VOLVO S60. THE CONTACT STATED THAT THE ETM PARTS FOR THE THROTTLE MODULE MOVED INTO LIMP MODE WHICH MADE THE VEHICLE DRIVE SLOWLY. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER WHERE THE ETM PARTS WERE REPLACED BUT AFTER A COUPLE DAYS, THE FAILURE OCCURRED AGAIN. THE VEHICLE WAS TOWED TO THE DEALER WHO STATED THAT THEY WOULD UPGRADE THE SOFTWARE WHICH WOULD FIX THE PROBLEM. THE UPGRADE WAS PERFORMED BUT THE FAILURE OCCURRED AGAIN. THE VEHICLE HAD NOT BEEN REPAIRED. THE CONTACT CALLED THE MANUFACTURER WHO OFFERED NO ASSISTANCE. THE FAILURE MILEAGE WAS 40,598 AND THE CURRENT MILEAGE WAS 88,892. UPDATED 04/25/11 *BF UPDATED 12/19/2011 *LN
- 11/28/2012· ELECTRICAL SYSTEM,ENGINE
THE VEHICLE WOULD NOT START. THERE WAS FULL BATTERY POWER AND THE COMPUTER STATED IT WAS THE IMMOBILIZER CHECK MANUAL. SEVERAL ATTEMPTS WERE MADE AND CAR SAT OVERNIGHT.THE VOLVO S60 RESTARTED IN THE MORNING. THE CAR RAN FINE FOR A DAY AND WOULD NOT START AGAIN. DEALERSHIP STATED THAT THE ANTENNA RING OR KEY CHIP MIGHT BE BAD. THE ANTENNA RING WAS CHANGED AND THE CAR WOULD NOT START A WEEK LATER AGAIN. THE CAR WAS TAKEN TO DEALER SHIP AND PLACED ON SCANNER. THE CAR FUNCTION NORMALLY FOR TWO WEEKS AND DID NOT START AGAIN. SEVERAL BLOGS CONCERNING THIS MATTER HAVE BEEN SET UP WITHOUT ANY ANSWERS FOR THE CONSUMER. THE DEALERSHIPS SCANNED THE VEHICLE AND CHANGED PARTS AND THE PROBLEM STILL PERSISTS. IN MY CASE THE DEALERSHIP STATED THAT IT DID SHOW A PROBLEM. YET THE PROBLEM IS NOT FIXED. CONSUMERS ARE BEING STRANDED OR IN MY CASE STRANDED SEVERAL TIMES FOR HOURS UNTIL THE VEHICLE STARTS LATER. *TR
- 11/27/2018· AIR BAGS
BOTH FRONT AIRBAGS DEPLOYED ON ITS OWN IN THE GARAGE
- 11/26/2007· FUEL SYSTEM, OTHER
I NOTICED A FUEL SMELL COMING FROM THE PASSENGER COMPARTMENT, WHICH STEADILY GOT WORSE. I BROUGHT IT TO MY MECHANIC AND FOUND THE FUEL PUMP WAS LEAKING. I PAID TO HAVE IT REPLACED. *TR
- 11/18/2009· FUEL SYSTEM, OTHER
STRONG FUEL SMELL, ESPECIALLY WHEN STANDING BESIDE THE CAR. DEALERSHIP IS UNSURE WHAT THE PROBLEM IS, BUT MECHANIC NOTICED GAS LEAKING ABOVE THE TANK. THERE ARE MANY PEOPLE WITH THE SAME OR SIMILAR PROBLEMS (SEE ONLINE VOLVO FORUMS), AND A NATIONWIDE RECALL MIGHT BE APPROPRIATE. I URGE THE AGENCY, AND PUT IT ON NOTICE, THAT FAILURE TO ACT MIGHT RESULT IN AN ACCIDENT THAT COULD BE FATAL. *TR
- 11/18/2008· STEERING
2002 VOLVO S60 2.4T MODEL. PICKED UP MY CAR FROM AN AUTHORIZED VOLVO REPAIR CENTER FOR ROUTINE MAINTENANCE AND WAS ADVISED THAT I NEEDED A NEW GEAR BOX. THIS GEAR BOX RUNS AT A COST OF $2,000 WITH ABOUT 4 OR 5 HOURS OF LABOR AT $400. THE CAR HAS ONLY 77,000 MILES ON IT AND I STRONGLY BELIEVE THAT IT IS PREMATURE FOR THIS PART TO FAIL. I HAVE SEARCHED THE INTERNET REFERENCES ON THE TOPIC AND FIND IT TO BE SOMEWHAT WIDESPREAD. I WOULD APPRECIATE SOME FEEDBACK ON THE ISSUE AS I PLAN TO ADDRESS VOLVO CORPORATE FOR A RESOLUTION. *TR
- 11/16/2007· FUEL SYSTEM, GASOLINE
FUEL PUMP LEAKAGE AND SMELL INSIDE AND OUTSIDE OF VOLVO S60. THIS IS A KNOWN ISSUE AND VOLVO HAS ISSUED A RECALL IN THE STATES OF NEVADA AND ARIZONA FOR A DEFECTIVE PLASTIC PUMP HOUSING. R176 IS VOLVO'S RECALL NUMBER AND NHTSA'S NUMBER IS 07V152000. VOLVO REFUSED TO REPLACE MY FUEL PUMP AS I'M IN FLORIDA. THE LOCAL VOLVO DEALER DID NOT HAVE THE FUEL PUMP IN STOCK BECAUSE IT WAS ON NATIONAL BACKORDER SO THEY KNOW THERE IS A PROBLEM WITH THE DESIGN YET REFUSED TO ACKNOWLEDGE ANYTHING WAS WRONG. I BELIEVE VOLVO IS BEING DISHONEST ABOUT FIXING THEIR SAFETY DEFECTS. *TR
- 11/14/2011· FUEL SYSTEM, GASOLINE
MY 2002 S60 WAS REPAIRED UNDER THE RECALL FOR FUEL FUMES IN THE CABIN RELATED TO THE FUEL PUMP FRACTURE. SINCE THE REPAIR, FUEL FUMES ARE VERY EVIDENT IN THE CABIN ON OCCASION. THE MILEAGE ALSO APPEARS TO LESSENED. *TR
- 11/10/2007· FUEL SYSTEM, GASOLINE
FUEL SMELL VOLVO S60 YEAR 2002 NHTSA HAS A CAMPAIGN NUMBER 07V152000 AND VOLVO HAS CAMPAIGN NUMBER R176. *TR
- 11/06/2017· FUEL/PROPULSION SYSTEM
FUEL LEAK FIRE HAZARD WON'T PASS INSPECTION. GAS SMELL. CAR LEAKING WHILE PARKED.
- 11/05/2009· SUSPENSIONCrash
I PRESENTLY OWN A 2002 VOLVO S60 SEDAN. ON OCTOBER 14TH, 2009, AT APPROX. 5:30 AM, THE FRONT DRIVERS SIDE BALL JOINT SEPARATED FROM MY VEHICLE, CAUSING FAILURE OF MY UPPER BALL JOINT, THEN SEPARATING MY CV JOINT AND SHAFT FROM MY TRANSMISSION. THIS IN TURN, CAUSED EXTENSIVE BODY DAMAGE TO MY VEHICLE. I THANK GOD, THAT I WAS ONLY TRAVELING 20 MILES PER HOUR. IF I WAS ON THE HIGHWAY, I WOULD NOT BE WRITING THIS TODAY. I NOTIFIED DALZELL VOLVO IN DEDHAM, MASS. AND ALSO FILED A CLAIM WITH VOLVO OF NORTH AMERICA, CLAIM NUMBER 376672. MY CLAIM FOR REIMBURSEMENT OF REPAIRS WAS DENIED BY MR. JOHN WILLETS OF VOLVO. I AM VERY CONCERNED FOR ALL THE OTHER OWNERS OF THIS TYPE OF VEHICLE. WHEELS SHOULD NOT BREAK OFF WHILE DRIVING. *TR
- 11/05/2004· ELECTRICAL SYSTEM
THE VEHICLE'S IGNITION FAN REMAINED LIT AFTER THE VEHICLE WAS STOPPED. *BF THE VEHICLE HAS BEEN TAKEN TO THE DEALER BUT THE FOUND NOTING WRONG. *NM
- 11/04/2011· ELECTRICAL SYSTEM
INSTRUMENT CLUSTER (KNOWN AS DRIVER INFORMATION MODULE) COMPLETELY DIED WHILE DRIVING. CHECKED VOLVO FORUMS ONLINE AND SEE THAT THIS IS A COMMON PROBLEM. REPLACEMENT IS THE ONLY OPTION. $1500. MANY PEOPLE ARE DRIVING WITHOUT KNOWING THEIR SPEED OR FUEL LEVEL. ME INCLUDED. CAN'T AFFORD $1500 REPAIR BILL. THIS SHOULD BE A RECALL ITEM. *TR
- 11/04/2003· TIRES
VEHICLE HAS THREE TIRES THAT HAS BUBBLES ON THE SIDEWALLS. *MR THE CONSUMER EXPERIENCED A BLOWOUT AFTER HITTING A BUMP. IN THE FOLLOWING MONTHS, THE CONSUMER EXPERIENCED 3 TIRES WITH BUBBLES ON THE SIDEWALLS. (ONE TIRE HAD A BUBBLE THE SIZE OF THE CONSUMERS FIST) THE SIDEWALL WAS SAID TO BE TOO SOFT AND CAUSED THE RIMS TO BEND. THE DEALER STATED THAT THERE WAS NOTHING THEY COULD DO. *SCC *JB
- 11/04/2003· VEHICLE SPEED CONTROL
"ENGINE SYSTEM SERVICE REQUIRED" MESSAGE INTERMITTENTLY APPEARED IN MESSAGE WINDOW, WITH CAUTION SIGN (LIGHTED ORANGE TRIANGLE). GAS PEDAL POSITION SENSOR FAILURE. *AK
- 10/31/2014· UNKNOWN OR OTHER
WOULD LIKE TO KNOW WHY THE ABOVE VEHICLE IS NOT LISTED ON YOUR RECALL NOTIFICATION LIST. THANK YOU! *TR
- 10/29/2014· VEHICLE SPEED CONTROL
TL* THE CONTACT OWNS A 2002 VOLVO S60. WHILE DRIVING AT AN UNKNOWN SPEED, THE VEHICLE WENT INTO LIMP MODE AND FAILED TO ACCELERATE OVER 30 MPH. THE CONTACT ALSO STATED THAT THE ACCELERATION PEDAL WAS DEPRESSED AND TRAVELED TO THE FLOORBOARD. THE VEHICLE FAILED TO ACCELERATE AND SUDDENLY SURGED FORWARD. THE CONTACT STATED THAT THE BRAKE PEDAL WAS DEPRESSED WHEN THE FAILURE OCCURRED. THE VEHICLE WAS NOT INCLUDED IN NHTSA CAMPAIGN NUMBER: 06V441000 (VEHICLE SPEED CONTROL). THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 170,000.
- 10/28/2011· FUEL SYSTEM, GASOLINE
TL* THE CONTACT OWNS A 2002 VOLVO S60. THE CONTACT STATED THAT FUEL FUMES WERE EMITTED INTO THE VEHICLE. THE VEHICLE WAS NOT TAKEN TO THE DEALER. THE MANUFACTURER WAS CONTACT WHO DID NOT OFFER ANY ASSISTANCE SINCE THE VEHICLE WAS NOT INCLUDED IN THE RECALL ASSOCIATED WITH NHTSA CAMPAIGN ID NUMBER: 09V483000 (FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP). THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 167,000 AND THE CURRENT MILEAGE WAS 169,000.
- 10/27/2014· FUEL SYSTEM, GASOLINE
VOLVO IS REFUSING TO DO RECALL WORK NHTSA ACTION NUMBER PE09039 VOLVO SAFETY RECALL #R220 09V-483 THE FUEL PUMP IS ONE OF THE TYPE VOLVO IS TO REPLACE FUEL PUMP IS SPRAYING GAS EVERYWHERE THE SERVICE MANAGER SAYS TO DRIVE IT IN TO HAVE IT INSPECTED THAT'S AFTER I TOLD HIM ITS SPRAYING GAS ON CAT. CONVERT. *TR
- 10/25/2018· FUEL SYSTEM, GASOLINE
TL* THE CONTACT OWNS A 2002 VOLVO S60. THE CONTACT SMELLED A FUEL ODOR INSIDE AND OUTSIDE OF THE VEHICLE. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHO DIAGNOSED THAT THE FUEL PUMP WAS FRACTURED. THE VEHICLE WAS NOT REPAIRED. THE DEALER AND MANUFACTURER WERE NOT NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS APPROXIMATELY 134,000.
- 10/24/2005· VEHICLE SPEED CONTROL
2002 VOLVO 75,000 MI HAS A DEFECTIVE ELECTRONIC THROTTLE WHICH CAUSES CAR TO SUDDENLY SHUT OFF WHILE IN DRIVE. I UNDERSTAND THIS TO BE A COMMON PROBLEM AND THERE IS A CLASS ACTION LAWSUIT FILED IN CALIFORNIA FOR MODEL YEARS 1999-2001. COST TO REPLACE IS $1200.00. *NM
- 10/19/2005· VEHICLE SPEED CONTROL
DT: 2002 VOLVO S60. THE CONTACT STATED THE ENGINE TURNED OFF WHILE DRIVING. THE VEHICLE WAS GOING APPROXIMATELY 25 MPH WHEN THIS OCCURRED. HE WAS THE ORIGINAL OWNER OF THIS VEHICLE. THE VEHICLE WAS TOWED TO THE DEALERSHIP, AND THEY COULD NOT FIND THE CAUSE OF THE PROBLEM. THIS HAPPENED IN JANUARY 2005. THERE HAS NOT BEEN A RECURRENCE. *AK
- 10/19/2005· ELECTRICAL SYSTEM
MY 2002 VOLVO S60 STALLED ABOUT 3 TIMES IN THE PERIOD OF A FEW MONTHS DURING THE SPRING OF 2005. IT OCCURRED ONLY WHILE I WAS DRIVING IN STOP AND GO TRAFFIC. I WAS ABLE TO RESTART THE CAR. I TOOK IT INTO THE VOLVO DEALERSHIP. THEY RAN ALL KINDS OF TESTS, BUT COULD FIND NOTHING WRONG. THEY REPLACED THE MASS AIRFLOW SENSOR ANYWAY ON MAY 10, 2005 AND THE PROBLEM SEEMED TO GO AWAY - UNTIL OCT 6. IT STALLED AGAIN WHILE I WAS AT A STOP LIGHT. ON OCTOBER 19, SIX DRIVING DAYS LATER (I TRAVEL OUT OF TOWN A LOT FOR MY JOB), IT STALLED AGAIN IN STOP AND GO TRAFFIC ON THE FREEWAY. I KNOW THAT YOU HAVE HAD SIMILAR COMPLAINTS ABOUT THIS, BUT NOT FOR A 2002 MODEL. I THOUGHT THAT IT WAS IMPORTANT TO TELL YOU ABOUT MY PROBLEM AS WELL. *JB
- 10/16/2012· POWER TRAIN,FUEL/PROPULSION SYSTEM
FROM AROUND OCT. OF 2011 I HAVE BEEN EXPERIENCING TROUBLE WITH MY THROTTLE BODY OR AS VOLVO CALLS IT 'ELECTRONIC THROTTLE MODULE'. THESE PROBLEMS INCLUDE BUT ARE NOT LIMITED TO, STALLING AT FREEWAY SPEEDS, ROUGH STARTING/ NOT STARTING AT ALL, REDUCED ENGINE PERFORMANCE NOT ALLOWING FOR SAFE SPEED TO BE MAINTAINED, COSTLY REPAIR WORK WITH NO IMPROVEMENT, AND BOUTS OF SELF ACCELERATING AT STOPS WITH PARKING BRAKE AND FOOT BRAKE ENGAGED. I HAVE RESEARCH A VOLVO RECALL/ WARRANTY EXTENSION FOR A DEFECTIVE THROTTLE BODY, CONTACTED VOLVO CUSTOMER SERVICE ONLY TO GET THE RUN-AROUND. VARIOUS WEB FORUMS ENCOURAGE OWNER EXPERIENCING THESE PROBLEMS TO FILE COMPLAINT WITH NHTSA TO HELP COME TO A RESOLUTION. *TR
- 10/15/2013· FUEL/PROPULSION SYSTEM
TL* THE CONTACT OWNS A 2002 VOLVO S60. WHEN ENTERING THE VEHICLE, THE CONTACT SMELLED A STRONG ODOR OF FUEL INSIDE. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC FOR INSPECTION AND REPAIR. THE MANUFACTURER WAS NOTIFIED AND INFORMED THE CONTACT THAT THE VEHICLE DID NOT FALL UNDER NHTSA CAMPAIGN ID NUMBER 07V152000 (FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP). THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 160,000.
- 10/15/2008· FUEL SYSTEM, GASOLINE
GAS SMELL ON 02 VOLVO S60 LIKE LISTED ON NHTSA CAMPAIGN NUMBER 07V152000 AND VOLVO HAS CAMPAIGN NUMBER R176. THIS RECALL SHOULD BE EXTENDED TO ALL STATES AS WE ALL HAVE HIGH TEMPERATURES. *TR
- 10/15/2007· ENGINE AND ENGINE COOLING
TL*THE CONTACT OWNS A 2002 VOLVO S60. THE VEHICLE UNNECESSARILY GOES INTO UNEVEN ENGINE IDLING WHEN DRIVING BETWEEN 10-30 MPH. THE FAILURE PREVENTS THE BRAKES FROM WORKING PROPERLY. WHEN DEPRESSING THE BRAKE PEDAL, THE VEHICLE WOULD CONTINUE TO ROLL INSTEAD OF STOPPING. WHEN THE CONTACT TOOK THE VEHICLE TO THE DEALER, THEY REPLACED THE THROTTLE, INSTALLED A NEW ECM, AND REPLACED THE MASS AIR FLOW PIPE. THE CURRENT MILEAGE WAS 63,600 AND FAILURE MILEAGE WAS 59,554. UPDATED 12-12-07. *KB THERE WAS A MASS AIR FLOW FAILURE. UPDATED
- 10/14/2016· TIRES
TIRES BEGAN "CHUNKING". THROWING VISIBLE PEICES OF RUBBER WHILE DRIVING.
- 10/14/2011· EXTERIOR LIGHTING
TL* THE CONTACT OWNS A 2002 VOLVO S60. THE CONTACT STATED THAT THE TURN SIGNAL WOULD STOP WORKING SPORADICALLY. THE VEHICLE WAS NOT TAKEN TO THE DEALER. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE FAILURE AND CURRENT MILEAGE WAS 82,000.
- 10/14/2010· ELECTRICAL SYSTEM,VEHICLE SPEED CONTROL
TL*THE CONTACT OWNS A 2002 VOLVO S60. WHILE THE VEHICLE WAS STOPPED AND THE CONTACT ATTEMPTED TO ACCELERATE, THE VEHICLE SHIFTED INTO LIMP HOME MODE. THE VEHICLE WOULD ONLY MOVE 5 MPH. THE CONTACT TURNED THE VEHICLE OFF AND RESTARTED IT; IT PERFORMED CORRECTLY AFTER THE RESTART. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER THREE TIMES WHERE THE SOFTWARE AS UPDATE AND THE THROTTLE MODULAR AND MASS AIR FLOWS WERE REPLACED. THE CONTACT REFERENCED RECALL 06V441000 (VEHICLE SPEED CONTROL) WAS INFORMED THAT THE VEHICLE WAS NOT INCLUDED. THE FAILURE MILEAGE WAS APPROXIMATELY 90,000 AND THE CURRENT MILEAGE WAS APPROXIMATELY 98,000.
- 10/12/2007· FUEL SYSTEM, OTHER
LEAKING GAS FROM THE TOP OF THE GAS TANK. CURRENTLY HAVE A NHTSA CAMPAIGN NUMBER 07V152000 THAT ONLY COVERS CARS IN ARIZONA AND NEVADA. *TR
- 10/10/2016· UNKNOWN OR OTHER
MICHELIN PILOT SPORT AS PLUS TIRES ARE CHUNKING ON SIDEWALLS AND TREAD COMING OFF IN LARGE PIECES. STARTED AS CRACKS THEN BEGAN FLYING OFF THE TIRES ON THE ROAD WHILE DRIVING. TIRES HAVE BEEN ROTATED AND INFLATION CHECKED REGULARLY. THE CAR HAS AN ALARM FOR TIRE INFLATION.
- 10/08/2010· ELECTRICAL SYSTEM,EQUIPMENT
TL* THE CONTACT OWNS A 2002 VOLVO S60. THE CONTACT WAS DRIVING APPROXIMATELY 45 MPH WITH THE AIR CONDITIONER ACTIVATED WHEN IT SUDDENLY FAILED WITHOUT WARNING AND WOULD ONLY BLOW OUTSIDE AIR INTO THE VEHICLE CABIN. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER WHERE THE CONTACT WAS ADVISED THAT THE COMPRESSOR AND RECEIVER DRYER WOULD NEED REPLACING. THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 152,000 AND THE CURRENT MILEAGE WAS 170,000. UPDATED 11/16/10. *LJ UPDATED 5/24/11 *CN
- 10/08/2008· ENGINE AND ENGINE COOLING,FUEL SYSTEM, GASOLINE
TL*THE CONTACT OWNS A 2002 VOLVO S60. WHILE DRIVING APPROXIMATELY 35 MPH, THE CHECK ENGINE WARNING INDICATOR ILLUMINATED ON THE INSTRUMENT PANEL. THE INDICATOR REMAINED ILLUMINATED UNTIL THE ENGINE WAS TURNED OFF. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER AND THEY STATED THAT THE FAILURE WAS RELATED TO THE THROTTLE BODY. THE VEHICLE WAS REPAIRED. THE FAILURES WERE RELATED TO RECALL#07V152000, FUEL SYSTEM; HOWEVER, HER VIN WAS EXCLUDED. THE FAILURE AND CURRENT MILEAGES WERE 102,000.
- 10/03/2012· FUEL SYSTEM, GASOLINE
THE CAR JUST BEGAN TO EMIT A FUEL SMELL WHILE PARKED. THE SMELL IS NEAR THE GAS TANK AND TENDS TO LINGER IN THE AIR DISSIPATE AND THEN RESURFACE. SOME TIMES ITS STRONG OTHER TIMES IT IS FAINT. IT ALSO TENDS TO COMES INTO THE INTERIOR COMPARTMENT AND CAN AT TIME BECOME OVER WHELMING CAUSING MY CHILDREN AND I TO GET HEADACHES AND NAUSEOUS. I COULD NOT FIND ANY PRESENCE OF A LEAK UNDERNEATH THE VEHICLE NEAR THE AREA OF CONCERN. THE VEHICLE HAS NEVER BEEN IN AN ACCIDENT AND IS GARAGED MOST OF THE TIME. *TR
- 10/01/2015· SUSPENSION,WHEELS,FUEL/PROPULSION SYSTEM
I AM SMELLING GAS ALL THE TIME MY RADIO CHANGE CHANNEL ON IT,S OWN, AIR BAG LIGHT IS ON THE FRONT RIGHT & LEFT CONTROL ARM TIE ROD END SHAFT CV SHAFT ALL IS BAD ALL @ THE SAME TIME HOW COULD IT BE ????
- 10/01/2006· ENGINE AND ENGINE COOLING,ELECTRICAL SYSTEM
SEP 29,2006 MY WIFE WAS DRIVING HOME AND THE CAR SHUT OFF AS SHE WAS MAKING A TURN. SHE ALSO NOTED THE SIGNAL LIGHTS AND DASH LIGHTS WERE ACTING ERRATICALLY. COME MONDAY WE ARE SCHEDULING A VISIT TO THE DEALERSHIP. THIS APPEARS TO BE A SAFETY ISSUE THE REASON BEING SUPPOSE SHE HAD BEEN IN HIGHWAY TRAFFIC. *JB
- 09/30/2010· VEHICLE SPEED CONTROL
TL*THE CONTACT OWNS A 2002 VOLVO S60. WHILE DRIVING 35 MPH AND ATTEMPTING TO ACCELERATE, THE VEHICLE SUDDENLY SLOWED DOWN AND STALLED. THE CONTACT NOTICED THAT THE MORE HE DEPRESSED THE ACCELERATOR PEDAL, THE MORE THE RPM GAUGE WOULD FLUCTUATE BUT THE VEHICLE ONLY SLOWED DOWN. THE CHECK ENGINE LIGHT ALSO ILLUMINATED. THE VEHICLE WAS TAKEN TO A REPAIR SHOP WHERE THE CONTACT WAS INFORMED THAT THE THROTTLE BODY NEEDED TO BE REPLACED. THE CONTACT CALLED THE MANUFACTURER WHO STATED THAT THE VEHICLE WAS NOT INCLUDED IN RECALL 06V441000 (VEHICLE SPEED CONTROL) AND OFFERED NO ASSISTANCE. THE VIN WAS UNAVAILABLE. THE FAILURE MILEAGE WAS APPROXIMATELY 85,000.
- 09/27/2010· FUEL SYSTEM, GASOLINE,POWER TRAIN
I WAS STUCK IN HIGH WAY TRAFFIC FOR ABOUT 45 MINUTES, ONCE THE TRAFFIC CLEARED I TRIED TO ACCELERATE BUT COULD NOT, I WAS AFRAID I WAS GOING TO GET HIT BECAUSE I COULD NOT GET MY VEHICLE UP TO A SAFE SPEED (THE VEHICLE WENT INTO LIMP MODE). I WAS ABLE TO GET THE CAR TO AT LEAST 50 MPH TO GET IT HOME. THIS NOW HAPPENS WITHIN APPROX 1-2 MILES OF DRIVING. DUE TO THE HI COST OF REPAIRS FOR THIS VEHICLE I HAD THE DIAGNOSTICS DONE FIRST (COST $90.00), THE RESULT WAS A BAD MASS-AIR SENSOR AND FAULTY THROTTLE POSITION SENSOR. I HAD THE MASS-AIR SENSOR REPLACED AT A COST OF $140.00, I THEN HAD THE THROTTLE POSITIONING SENSOR CLEANED ( THIS IS WHAT THE DEALERSHIP WILL DO FIRST, BECAUSE OF THE HI COST INVOLVED IN REPLACING THE THROTTLE BODY & PROGRAMMING IT) AT A COST OF $180.00. THE CLEANING DID NOT WORK AND THEREFORE THE THROTTLE BODY NEEDS TO BE REPLACED AND PROGRAMMED AT A COST OF $800.00. *TR
- 09/24/2012· FUEL SYSTEM, GASOLINE,FUEL/PROPULSION SYSTEM
I AM A RESIDENT OF TEXAS. I JUST BOUGHT A 2002 VOLVO S60 ABOUT THREE MONTHS AGO, AND I'VE NOTICED A STRONG FUEL SMELL IN AND AROUND CAR. THERE IS A LEAK IN THE FUEL PUMP AND WHEN CAR IS PARKED, FUEL FORMS A PUDDLE UNDER CAR. IT IS EXTREMELY DANGEROUS TO DRIVE A CAR IN THIS CONDITION, BOTH FOR MYSELF BUT ALSO FOR THE GENERAL PUBLIC. I SEARCHED ONLINE ABOUT THIS ISSUE AND FOUND THE FOLLOWING RECALL INFORMATION FROM THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION WEBSITE: MAKE: VOLVO MODEL: S60 MODEL YEAR: 2002 MANUFACTURER: VOLVO CARS OF N.A. LLC. MFR'S REPORT DATE: DEC 17, 2009 NHTSA CAMPAIGN ID NUMBER: 09V483000 NHTSA ACTION NUMBER: PE09039 COMPONENT: FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP RECALL STATES THAT AS REMEDY FOR THIS ISSUE: "DEALERS WILL INSPECT THE FUEL PUMP INSTALLED IN THE VEHICLE, AND IF NECESSARY REPLACE THE FUEL PUMP WITH A PART OF A MODIFIED DESIGN. THIS SERVICE WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON JANUARY 15, 2010. " HOWEVER, WHEN I CONTACTED ROGER BEASLEY VOLVO OF AUSTIN, TX, I WAS TOLD I WOULD HAVE TO PAY FOR THE REPAIR TO THE TUNE OF $720. *TR
- 09/20/2013· FUEL SYSTEM, GASOLINE
SMELL OF GAS LEAKING BUT NO LEAK ON GROUND...HAS RECALL FOR SAMETHING. *TR
- 09/20/2009· FUEL SYSTEM, GASOLINE
DEFECTIVE: FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP. *TR